Ciruelo 2682 Col. Jaridnes de la Moderna
Via Irno, 219
84135 SALERNO (SA)
Telephone +39 089 688 111
Fax +39 089 481 766
Founded in 1929, Magaldi Group is the world’s leading manufacturer of steel belt conveyors to handle materials in severe conditions - including high temperature, abrasive and heavy materials - used in foundries, steel mills, mineral processing plants, cement plants, Waste-to-Energy plants and solid-fuel power plants, with more than 1000 installations worldwide.
Our technologies are based on the Magaldi Superbelt® technology: a patented steel belt conveyor able to convey hot, abrasive and heavy materials in extreme conditions, from fines to bulk material.
FOUNDRY & STEEL
The Magaldi Superbelt® conveyor is a patented steel belt conveyor able to convey hot, abrasive and heavy materials in extreme conditions, from castings to foundry sand.
The main advantage of all Magaldi conveyors is the high dependability due to the construction features of the Magaldi Superbelt® belt: a multi-link traction media supported by upper idlers with plates directly attached to a steel mesh.
Compared to a traditional chain belt (single link), the mesh ensures that the conveyor will never stop. In fact, even in the extremely unlikely event that part of the mesh fails, the mesh would continue to offer the correct traction force to enable the conveyor to operate. On the contrary, a failure on a traditional chain conveyor leads to the complete shutdown of the production line. Moreover, our belt does not suffer from wear and tear: the absence of chains, pinions and scrapers guarantees a longer service life, compared to traditional conveyors. The Magaldi Superbelt® conveyor has also a very low power consumption, operates at below 65 decibels and, unlike a traditional vibrating conveyor, does not require customized foundations.
The Magaldi Superbelt® technology is applied in different configurations over a broad range of material handling applications.
Magaldi Superbelt® “P type”
The Magaldi Superbelt® “P type” has been designed to withstand very high mechanical impacts caused by heavy material, weighing hundreds of kilograms.
It is used for horizontal and inclined conveying (up to 35°) of castings, sprues, forgings, scraps, crop ends, molds and other.
MCC® – Magaldi Casting Cooler
Based on the dependable Magaldi Superbelt® technology, the Magaldi Casting Cooler (MCC®) is specifically designed for casting cooling and conveying.
The MCC® is equipped with a cooling tunnel, held under negative pressure, in which a stream of cooling air flows at a controlled speed to avoid thermal shocks for castings. Ambient air is sucked from the center of the cooling tunnel and it is forced to enter the extremities of the cooling tunnel itself.
A Magaldi Integrated Supervision System (MISS) allows to control the cooling air flow, the belt speed and the casting temperatures. The MISS is able to optimize the cooling time and castings conveying rates, if linked to the molding line production signal.
Magaldi Ecobelt® - Hot sand transportation
The Magaldi Ecobelt® is a dust proof steel belt conveyor used in foundries for hot sand conveying. Its key component is the Magaldi Superbelt® conveyor, designed completely enclosed in a steel casing, suitable to prevent dust dispersion into the environment.
The Magaldi O-chain® is a chain conveyor enclosed in an independent casing, tailored around the Magaldi Ecobelt® tail section. Its function is to receive the fine residuals, taken from the Ecobelt® bottom and reload them onto the Magaldi Superbelt®, creating a close loop.
The Ecobelt® is the ideal alternative to pneumatic systems or vibrating/bucket elevators. It can be applied with inclinations up to 48°.
Magaldi Superbelt® “PR type”
The Magaldi Superbelt® “PR type” has been designed to facilitate sorting and de-gating operations in foundries.
It is designed without sidewalls, and allows the operators to drag the castings over the lateral chutes during the sorting operation. Thanks to the Superbelt® smooth and noiseless operation, the equipment can be used as a moving worktable. Chipping and de-gating of the castings can be safely carried out directly on the belt, without the need of lifting each single casting to place it on the lateral worktables or to sort in lateral boxes.
The absence of vibrations and the noise level below 65 dB provide a smooth and more comfortable environment for operators.
Magaldi Superbelt® “PZ type”
The Magaldi Superbelt® “PZ type” is based on the features of the Superbelt® "P type”, adding a belt surface without steps in the overlapping area of the pans.
The Superbelt® "PZ type” is the ideal solution for applications with robots or where the precise and repeatable position of the casting is required. In some applications, automatic sorting by a fix deviator is allowed.
Magaldi Superbelt® furnace feeding system
The Superbelt® furnace feeding system is a dependable system with low maintenance requirements, able to convey and feed heavy metallic scrap to furnace in a very tough environment.
The Superbelt® unique damage-tolerant design allows to manage heavy loads and withstand high impact forces whilst ensuring safe, continuous and reliable operation.
The system is fitted with a static reception hopper installed onto the Superbelt® charging section lined with anti-wear steel, an outlet chute specifically designed to fit the furnace hood while opened containing fumes and dust and to direct the scrap into the center of the furnace reducing the furnace damages.
The system can be mounted on a motorized trolley chassis to move forward and backward in order to enters the furnace, filling it in a very short time and improving worker safety.
Magaldi Power GmbH
73734 Esslingen - Germany
Ph +49 711 93150 340
Fax +49 711 93150 345
Mr. Ulrich Kopp – Local Agent
Magaldi Power PTY LTD
P.O. Box 444
Belmont NSW 2280 - Australia
Ph +61 2 49450755
Fax +61 2 49479749
Mr. Mario Sica – Country Manager
Mr. Jurgen Werner – Local Agent
Magaldi Power India Pvt. Ltd.
Flat 8, 4th Floor, 147 Lake Gardens
Kolkata 700045 - India
Phone: +91 343 254.35.56
Mr. Debasish Chakraberty – Country Manager
Mobile: +91 983 080.82.28 / +91 943 474.82.28
Mr. Samir Sengupta – Local Agent
Magaldi Technologies LLC
370 Great Southwest Prkwy Suite B
Atlanta, GA 30336 - USA
Toll free: 1 800 620 6921
25 International Business Park #02-24/25 German Centre
Lilienthalstr. 6 - 13
Walldürner Str. 50
Fax +49 6283 51 325
The companies in the Eirich Group offer machinery, plants and services in the field of processing free-flowing materials, slurries and sludges. The core areas of expertise are continuous and discontinuous processes for mixing, granulating/pelletizing, drying and fine grinding. Main application areas include concrete, dry mortar, plasters, building materials, sand lime bricks, ceramics, refractories, glass, carbon bodies, friction linings, battery compounds for rechargeable and non-rechargeable batteries, metallurgy, foundry molding sand, environmental protection. The close co-operation between our own test centers around the world and the way in which we work closely together with research institutes and teaching institutes are the basis for developing innovative, cost-effective products and processes.
Mixing technology, granulating technology, drying technology, fine grinding technology
Product and process technology for industrial material processing
EIRICH supplies an extensive range of industrial material processing solutions. Machinery, systems and process technology for mixing and fine grinding make up the company’s core portfolio. All of the key pieces of equipment and machinery included in the process design are developed and manufactured in-house. EIRICH also provides comprehensive after-sales support including world-wide customer service, efficient spare parts delivery, consultancy and employee training.
EIRICH has over a century of experience in industrial mixing technology. A long list of patents reflects the company’s innovative strength and technical achievements. Our rugged intensive mixers are designed for outstanding durability and are built to take the punishment in the user industries.
EIRICH granulating systems are intensive mixers with special built-in functionality. They are highly efficient, deliver maximum yields and have a proven track record going back many years in industries such as ceramics, metallurgy, glass, agrochemicals and environmental protection.
EIRICH also supplies innovative equipment and systems for drying applications. Our drying peripherals used in combination with EIRICH mixing systems enable customers to selectively manipulate specific product properties.
The EIRICH range of fine grinding equipment covers a broad application spectrum. The machines are suitable for both wet and dry grinding.
Via Borello, 6
I - 25081 BEDIZZOLE (Bs)
Telephone +39 030 6875411
Fax +39 030 6875499
Meccanica Pi.Erre, the main Italian specialist and a world leader in the technology of trimming and finishing of high-pressure die-castings, is able to provide complete solutions: trim tools, trim presses, special trimming machines, machining machines and complete equipments, covering in this way the complete sector of trimming and finishing of all types and sizes of castings.
Meccanica Pi.Erre has got a staff of about 65 employees and a production capacity of 14.000 hrs/month. Our plant covers an area of over 11.000 m² (covered area: 5.500 m²).
Meccanica Pi.Erre offers its Customers a thirty-year experience, supported by complete in-house design and production technologies, constantly updated, in a company organization with a Quality Management System certified under the UNI EN ISO 9001 and its own Sales Department for foreign and national markets.
Our Customers include the main world aluminium foundries. Furthermore, we have achieved the important goal of becoming supplier of some car manufacturers and the major OEM in automotive field.”
Meccanica Pi.Erre, with the achievement of its 30° year of activity, has significantly redesigned its company processes, with new important investments in technical, productive and human resources.
This anniversary has besides coincided with the strategic acquisition of the new asset ROBOPRES, strengthening the position of MECCANICA PI.ERRE in trim presses’ field, extending its range of products, adding to its own models, developed on precise specifications of customers, ROBOPRES trim presses, characterized by a specific standardization and a consequent prices reduction.
Trim tool with sawing unit for oil pan
80 tons Robopres trim press with hydraulic chute
Special machining machine for motor blocks to eliminate ingates and overflows through sawing operation.
185 Cannock Road, Westcroft
WV10 8QL Wolverhampton
Fax +44 (0)1902 730142
Specialist in induction melting furnaces, Meltech offer and service both new and second hand rebuilt solid state induction melting furnace systems. Other services include the supply of spare parts and after sales care for other original equipment manufacturers equipment from our own comprehensively stocked spares and service department.
Furnace body repair, maintenance, power cables, installation and commissioning services is also provided on coreless and channel type induction melting and heating furnaces.
Meltech products and services are diverse and can be split into four product categories:
1) Brand new coreless induction furnaces and auxiliary items.
Equipment is designed for the efficient melting of all ferrous and nonferrous metals, capacities quoted are based on Iron or Steel.
2) Rebuilt second hand induction furnaces.
3) Induction furnace Spare parts.
4) Induction furnace Service.
Meltech Ltd is an independent manufacturer & rebuilder of induction furnaces and is not an authorized rebuild agent for any original equipment manufacturer whose machines are shown on this web site. The trademarks Inductotherm®, VIP® and Powertrak® are owned by Inductotherm® Europe Ltd
An der Fahrt 4
Telephone +49 (0) 6131-91017-0
Fax +49 (0) 6131-91017-17
The company and its main competence
The Michenfelder Elektrotechnik GmbH & Co. KG belongs to one of the worlds leading companies in the field of quality assurance for moulding sand reclamation. The company develops, produces and sells fully automated moisture control and sand testing systems which make it possible to control, regulate and analyse on point all critical moulding sand parameters online.
Technology, service, field competence and experience of the founder und his employees are convincing since 1976 to many foundry plants and foundry plant equipment distributors all over the world. Michenfelder is partner for equipment distributors and plant contractors for new moulding sand preparation and reclamation plant concepts as well as direct contact partner to foundry plants for moulding sand quality systems modernisation.
To bear the challenge of modern casting Michenfelder is vehemently advancing the wholistic approach. That means, moulding sand should be monitored as continuously as possible, from the separation of castings and sand to the moulding machine, and its quality following the casting process should be carefully built up again. Against this background, Michenfelder, with its modular moulding sand management system FoMaSys, has made a real breakthrough.
– The Moulding Sand Management System
Monometer House, Rectory Grove
SS9 2HN Leigh On Sea, Essex
Telephone +44 1702 582183
Fax +44 1702 582183
MONOMETER designs and manufactures fuel-fired furnaces for metal melting, and both electrical resistance and Plasma Nitriding furnaces for heat treatment applications. Furnaces for scrap lead and copper smelting and refining include low-maintenance rotary drive systems with warrantees of up to 20 years, having features including the latest constant-torque inverter drives.
The inverter drives offer mechanical and electrical protection of all drive components, including overheating, overload and electrical leakage, and where ring-gears are fitted these are designed with precision meshing to offer near maintenance-free lifetime operation.
Where oxy-fuel burner systems are preferred, these burners are competitively priced and can be offered either as part of the equipment package or as a retro-fit. Monometer is additionally able to offer lease arrangements for the burner equipment, in order to help spread the investment costs of the capital equipment over 12 months or more, so enabling the client to pay for the equipment out of profit generated from the furnace productivity.
All burner equipment is European, has variable stoichiometry and a turn down of 10:1 or better, low Nox and may be equipped with Siemens or other plc control. Monometer also supplies charger systems, filter plants, flux injectors and other ancillary equipment in addition to comprehensive services world-wide including furnace commissioning, metallurgical training and support from a replacement component to turn-key installation — all at competitive prices.
Dr. Christopher Hall