At Wollin, we're setting new standards for sustainability, efficiency and profitability in die casting. With Eco Spray, the next generation of spray technology, you can optimize your spray processes, reduce resource consumption and increase productivity - all with a rapid return on investment.
Proven Results: A Case Study in Efficiency
A German foundry recently switched to Wollin's Eco Spray to replace their conventional spray system. The part produced was a cover with a casting weight of 4830kg, produced on a DCM 1.050t machine. The results were transformational:
1. Resource Savings
Concentrate Usage: The consumption of the concentrate contained in the release agent has been reduced by 60% from 21 ml to just 8.3 ml per spray, which corresponds to a saving of 12.7 ml.
Energy Consumption (die temperature management): Reduced by 72%, from 0,178kW to 0.05kW per cycle.
Compressed Air: Decreased by 76%, from 2100L to 500L.
Fresh Water: A 97% reduction, from 1800ml to just 50ml per cycle.
Waste Water: Completely eliminated, from 1500ml to 0ml.
2. Improved Productivity
Cycle Time: Reduced by 18%, from 59 seconds to 48 seconds per cycle, allowing greater throughput.
Output: Increased by 22% from 61 to 75 output shots per hour.
These figures demonstrate Eco Spray's ability to redefine efficiency and sustainability in die casting.
Unmatched financial returns: ROI that speaks for itself
Eco Spray delivers not only operational efficiencies but also significant financial benefits. Here's how:
Further savings to be expected from extending die life could not be determined during the test period and are therefore not included in the overall result.
Why choose Eco Spray?
Eco Spray: A Sustainable Investment with Rapid Payback
Join the growing number of companies transforming their die casting operations with Eco Spray. Experience the combined benefits of sustainability, efficiency, and profitability.
Contact us today or visit www.wollin.de to learn more about how Eco Spray can improve your production processes.