The LPDC2121 Pro sets new benchmarks in the bathroom tap manufacturing by transporting two standard molds per manipulator, a significant improvement over existing machines in the industry.
This feature nearly doubles production capacity compared to the previous leading model, the LPDC2121. With a shift output of approximately 550 castings and the ability to produce 2 to 4 castings per mold, thousands of valves can be produced per shift. This results in a significant reduction in unit costs, a crucial advantage in the highly competitive valve manufacturing sector.
Thanks to the individual parameterization for each of the two manipulators, the machine ensures exceptional production flexibility, enabling precise adaptation to various requirements.
Numerous Innovations
The LPDC2121 Pro offers numerous innovative features that enable users to achieve optimal casting results. These include precise hydraulic position sensors, which allow for highly accurate movements, and Rexroth hydraulic components known for their robustness and durability. The newly designed automatic charging system, combined with automatic weight detection, allows for an optimal blend of recycled and new material, leading to more efficient resource utilization.
Induga’s focus on system safety and user-friendliness has been further enhanced with the LPDC2121 Pro. The new core insert door improves accessibility while ensuring maximum safety. Additionally, overall accessibility and operability within the system have been optimized, allowing operators and maintenance personnel to perform necessary tasks even during the casting process.
The induction melting and dosing furnace has been adapted to meet increased throughput requirements while maintaining Induga’s proven exchange concept. Customers continue to benefit from a pre-sintered replacement furnace, which minimizes downtime to just around two days during furnace replacement.
The LPDC2121 Pro offers significant advantages in terms of efficiency, flexibility, and safety, making it a pioneering solution for tap manufacturing.
