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Automatisierung

As the world's leading supplier of core-making technology, Laempe Mössner Sinto will present its product portfolio at GIFA. Under the motto "Discover the true potential of modern core shop", the company from Barleben (Saxony-Anhalt) will focus on data transparency, digitization and overall efficiency this year. With state-of-the-art technology in the areas of core production, data analysis and visualization, as well as automatic visual inspection, Laempe Mössner Sinto demonstrates the...

Chemikalien

With extensive expertise in all key areas of the die-casting and metalworking value chain – Casting, Machining, Impregnation, Cleaning, Surface Treatment and Bonding – Henkel is ideally positioned to help reduce costs and streamline manufacturing processes. At the GIFA 2019 show (Booth H59, Hall 11) from June 25 to 29 in Düsseldorf, Henkel will be showcasing its comprehensive offering for the industry – from Bonderite cleaning, lubricating and surface treatment to Loctite impregnation and...

Kernherstellungen

The baseline situation: core production is subject to a large variety of influences Especially in core production, there are situations in which apparently identical conditions produce different core qualities. This sub-process in the complex foundry process is subject to a large variety of influences. The main difficulty is that some of these influencing factors are still unknown and some of the known variables can not be directly influenced. If the cause of the error is not obvious or known,...

Ausleeren, Entkernen, Putzen, Rohgussnachbehandlung

For a renowned manufacturer of various throttle valves and exhaust flaps Rösler developed a complete, fully automatic, integrated processing system. It includes a work piece transfer unit from different machining centers, the Surf-Finishing and fine cleaning process itself, the application of a data matrix code, packaging of the finished work pieces in small load carriers (KLT’s) and their transfer to stacking cells.  Klubert + Schmidt GmbH, located in Pottenstein, Bavaria, develops,...

Umwelt, Energie und Sicherheit

Für eine möglichst effiziente Rohstoffausnutzung im Produktionsprozess gewinnt der Umgang mit Ausschussprodukten und Nebenerzeugnissen in der Gießereiindustrie und der spanenden Fertigung mehr und mehr an Bedeutung. Das Ziel ist dabei die möglichst schnelle Rückführung des Metalls in den Produktionsprozess, so dass keine hohen Kosten durch Zwischenlagerung entstehen und auch der Platzbedarf gering gehalten wird. Ehe die Gussteile und Metallspäne wieder eingeschmolzen werden können, müssen sie...

Wärmebehandlung

Ajax TOCCO Magnethermic (ATM) announces the promotion of Donald Gibeaut to “Manager Tubular Products.” Don has worked in the induction industry for over 36 years and has achieved great success in the pipe and tube markets.In his new position, Don will work with all ATM brands to promote and increase market share in the tubular industry including Heat Treat, Quench and Temper lines, Emmedi welders, coating systems and all other associated tubular processing products.Don has a background in...

IT-Lösungen

Software developed specifically for the cast metal industry Iron Foundry ERP Software    Steel Sand Foundry ERP SoftwareCentrifugal Casters ERP SoftwareAluminum Sand Foundry (Aluminium) ERP SoftwareDiecasting (Pressure Diecaster) ERP SoftwareGravity Diecasting (Permanent Molder) ERP SoftwarePrecision Moulder (Precision Molder) ERP SoftwareInvestment Casting ERP SoftwareLoss Wax & Lost Foam Casting ERP Software Say goodbye to spreadsheets and fragmented ageing systemsA fully...

Schmelzbetrieb

The future is moving inexorably towards smart factories, but many smelting plants are still stuck with their assembly line production in industry 2.0 without IT support. Central elements of a modern factory of the 21st century, such as the interface to a central database server or an intelligent, yet heat-resistant automation including sensor technology enabling all facilities to communicate with each other, are frequently not available. Although there are numerous protocols for this purpose,...

Metalle und Legierungen

Metallische Gebrauchsgüter sind die Weltrekordhalter der Kreislaufwirtschaft. Durch Umschmelzen werden Stahl- und Aluminiumschrotte zu hochwertigen Sekundärrohstoffen. Das Recycling entlastet die Umwelt und schont die natürlichen Rohstoffressourcen. Der ressourcen- und energieeffiziente Einsatz von Schrott in Gießereien und Stahlwerken ist ein wesentliches Thema im metallurgischen Anlagenbau. Trends und Entwicklungen sind auf den Ausstellerständen von METEC und GIFA, NEWCAST und THERMPROCESS...

Formherstellung

Ein Foundry-Planet Interview mit GIFA- und NEWCAST-Messepräsident Dipl.-Ing. Heinz Nelissen, Geschäftsführer Vesuvius GmbH, Foseco Foundry Division, Borken. FP: Weltweite Prognosen für die Gießerei-Industrie bis 2025 fallen moderat, aber positiv aus, dennoch sieht sich die Industrie mit interessanten Herausforderungen konfrontiert.Gerade in Westeuropa und in Deutschland hatten wir in den Eisen- und Stahlgießereien mit 2017 und 2018 zwei gute Wachstumsjahre, die Aluminiumgießereien wachsen eher...

Modellbau, Formen- und Werkzeugbau & Rapid Prototyping, rapid tooling

Thanks to its exceptional abrasion resistance, more than 100,000 replications can be produced with the polyurethane board RAKU® TOOL WB-1258. This was previously possible using either liquid systems with complex manufacturing processes with higher costs or high-priced metals like aluminum. With RAMPF’s cutting-edge foundry board material, core boxes and pattern plates are manufactured that facilitate the quick and easy production of models with outstanding abrasion resistance, dimensional...

Geräte, Anlagentechnik

Industry 4.0 is not merely a buzzword for CYRUS, but something that is demonstrated in practice with numerous deliveries of modern furnace charging systems. Charging technology that is tailored to meet your furnace has a massive influence on the increase in efficiency of your smelting processes.  In the spring of 2019, CYRUS got the contract from a Swedish car manufacturer to provide four 14-ton induction furnaces by fully automatic charging machines. “At GIFA 2019 we are presenting...

Gießen, Anschnitt, Speiser

TRIAD Z-189 ist das neueste Produkt unseres wachsenden Sortiments an monolithischen Feuerfestauskleidungen für Kupolöfen.Dieses innovative Auskleidungsmaterial auf Basis von weißem Schmelzkorund mit Zusätzen von Siliziumkarbid und Graphit wurde speziell für die anspruchsvollsten Anwendungen im Kupolofen entwickelt und bietet deutliche Vorteile gegenüber alternativen Auskleidungsmaterialien.+ Die zementfreie Auskleidung ist beständig gegen Schlackenerosion und hat dadurch eine längere...

Druckguss

Norican Global A/S (“Norican Group”), a majority-owned portfolio company of the private equity fund Altor Fund IV (“Altor”), is pleased to announce the hiring of a new President & CEO.  Mr. Anders Wilhjelm will join the Norican Group on Monday April 1, 2019, reporting to Mr. Jean-Marc Lechêne, the Chairman of the Board. This news comes after the company was informed yesterday by Robert E. Joyce, Jr of his intent to resign his duties as President & CEO, and as a director on the...

Prozessleittechnik

Creaform, a world leader in automated and portable 3D metrology solutions, is focusing on automated quality control at this year’s Hannover Messe, which is getting more and more important in the manufacturing industry and Industry 4.0. Today more than ever, it is necessary to be able to carry out dimensional controls within the production cycle with automated measuring technology solutions next to or on the production line. The industry of tomorrow is moving toward automated quality control....

Feuerfest

Auf dem Foseco-Stand werden die Besucher neue, innovative Lösungen für Eisen-, Stahl- und Nichteisengießereien entdecken. Wir freuen uns auf Ihren Besuch auf unserem Messestand in Halle 12, Stand Nr. 12A01. Speisungssysteme für Eisen- und StahlgießereienDer Einsatz von Speisereinsätzen ist ein Schlüsselfaktor zur Reduzierung von Umschmelz- und Putzkosten bei Gießereikunden. Durch die enge Zusammenarbeit mit Gießereien bietet Foseco weiterhin maßgeschneiderte Lösungen für spezifische...

Sand & Binder

Thinking outside the box is worthwhile. EIRICH mixers are increasingly being fitted with torque motors for good reasons: They consume significantly less energy than conventional asynchronous motors. Torque motors also cause lower operating costs and run at significantly lower noise levels. Does an EIRICH mixer with torque drive also pay off for customers in the foundry industry? Johannes Oswald and Wolfgang Wörner have not the slightest doubt. When and why did the development of torque motors...

Dienstleistungen

With regular maintenance, production facilities in foundries reach an average service life of 30 to 40 years. During this period, several generation changes have been made in the field of control and power technology, such as the use of PLC process control technology and converter technology.In times of increasing price pressure on foundries, it is important to exploit all potential for cost savings. As part of the modernization of switchgears, a large number of improvements can therefore be...

Simulation

Grevenbroich/Aachen 1. Mai 2019 – Die GTP Schäfer GmbH, Europas führender Produzent exothermer und isolierender Speisereinsätze sowie die MAGMA Gießereitechnologie GmbH Aachen, weltweit führender Anbieter von Software für die Simulation und Optimierung von Gießprozessen, werden künftig noch enger zusammenarbeiten. Konkret geht es um die Bereitstellung von Speiser-Stoffdaten in MAGMASOFT®. Die Software in der aktuellen Version 5.4 ist ein umfassendes und leistungsstarkes Simulationswerkzeug zur...

Prüf- und Messtechnik, Qualitätskontrolle

Brake discs are safety-critical components – the automotive industry demands that they are practically 100% defect-free. It repeatedely happens that entire batches have to be withdrawn because the client has found one single defective part or small quality defects. The financial damage is enormous; reputation is damaged. There is only one way to avoid this: Automated inspection of the entire production. The complete surface as well as every single air vent in every brake disc must be fully...

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