For the first time, foundries can trace every single casting they produce instead of relying on less accurate batch data. With DISA TAG, they can create an individual-casting-level view of their whole process. “Finding the root cause of scrap can be extremely difficult, making it hard to reduce quality-related costs,” said Per Larsen, Innovation Manager at DISA. “DISA TAG adds a unique ID to each casting…

With a 1.2% scrap rate, the DISA machine adds outstanding quality and high uptime to its blazing speed. The line is incredibly low maintenance, freeing up over 2 hours extra production time per day compared to the foundry’s previous moulding machine supplied by a DISA competitor. Impressed by its performance and reliability, Guangzhou Deshan is about to buy another DISAMATIC C3 to expand its annual…

Global casting giant MAT Foundry Group has chosen DISA’s Artificial-Intelligence-powered Monitizer | PRESCRIBE tool to reduce scrap. Operating seven foundries across three continents, MAT Foundry Group casts over 500,000 tons of iron every year and is one of the world’s biggest manufacturers of car parts. The initial test site will be MAT’s EURAC facility in Poole, UK which produces over 40,000 tons of iron…

Herausforderungen Kompaktes Layout für effizientes Gießen Gegründet im September 2005 und Produktionsbeginn im Mai 2006, produziert Dianzhan jährlich rund 12.000 Tonnen an seinem ursprünglichen Gießereistandort. Im Jahr 2018 beschloss das Unternehmen, seine Gesamtkapazität durch den Bau eines komplett neuen, zusätzlichen Werks in Jiujiang in der chinesischen Provinz Jiangxi mit einer prognostizierten…

In 2019, Luyuan upgraded its DISAMATIC D3 to the latest 555 model to push moulding speed and casting yield even higher. The increase in casting output and quality has helped more than double the company’s revenue since it installed its first DISAMATIC D3. “We initially bought the two locally-made machines because of their cheap price but they had low efficiency and low output,” says Mr. Lin Zhang, General…

Replacing the popular DISAMATIC 240 and 250, this new member of DISA’s flagship D Line is available in three mould sizes up to 650x850mm and 500mm thick. With three speeds up to 450 uncored moulds per hour, it combines premium mould quality with breathtaking speed, short-run flexibility and minimum maintenance. “The digital-ready DISAMATIC D5 is perfect for ambitious foundries that want a future-proof way…

During the project, Condals first upgraded its Monitizer | CIM installation, then deployed Monitizer | GLOBAL to collect and monitor live process data from equipment – DISA and non-DISA – on all three of its casting lines. Next, it brought in the Monitizer | PRESCRIBE Artificial Intelligence (AI) solution to improve its casting quality and reduce scrap. “We were interested in finding an AI solution that…

A longstanding DISA customer, Morikawa has relied on high-speed, vertical DISAMATIC® moulding machines since 1979. The foundry now expects DISA’s state-of-the-art Industry 4.0 tools to provide significant competitive advantage and transform it into a digital leader. “Operating the Monitizer solutions will improve our productivity and quality, and that will increase the profitability of our business,” says…

Huaxiang will also install DISA’s Mould Accuracy Controller (MAC) to alert them to any mould string inaccuracies in real time and before pouring. DISA has been a trusted supplier to Huaxiang since 2001 and, with seven out of 11 casting lines already employing DISA equipment, DISA was a natural choice to help Huaxiang fulfill its high digital ambitions. “Monitizer | PRESCRIBE will really make a difference,…

Automotive supplier AYD worked with DISA to deploy a Complete Foundry solution. All under one roof, from the first phase of production to final delivery. That’s the policy at AYD (AYD Otomotiv Endüstri Sanayi ve Ticaret Anonim Şirketi), a Konya-based automotive component supplier in turkey, with a 45-year track record of innovation and growth. Flexible, dynamic and with a host of specialist staff, AYD was…