Constellium Extrusions Děčín s.r.o. setzt auf höhere EnergieeffizienzHohe Energiewirkungsgrade kennzeichnen die modernen Mittelfrequenzschmelzanlagen: Beim Schmelzen von Aluminium werden ca. 65 % der zugeführten Energie in Nutzwärme umgesetzt. Zwar ein guter Wert, aber er bietet auch Spielraum für weitere Einsparungen.Der Hauptteil der Energieverluste wird dabei durch die Induktionsspule verursacht, sie liegen bezogen auf Aluminium bei 20 - 25 %.Wie bereits 2009 berichtet wurde (siehe OTTO...

BackgroundFor an induction melting furnace to operate safely, a powerful water cooling system must be in place to prevent overheating of the induction coil, the frequency converter and the capacitors. In this context, particular importance is attached to a low energy consumption of the cooling water pumps and fans of the air cooler or evaporative cooler as well as to the capability of recovering a large amount of heat from the cooling water.Thanks to numerous developments, induction furnace...

Küttner Holding GmbH & Co. KG, Savelli Technologies S.r.l. and Equipment Manufacturers International, Inc. (historical American company specialized also in molding technologies for Foundries) have signed a long-term partnership agreement to reinforce their presence in the North American Market (U.S.A., Canada and Mexico).The US factory of EMI (Cleveland, Ohio), in fact, will serve the Küttner Group and the new and modern molding technologies of SAVELLI TECH.Kuttner North America headquarters...

Nanjing Iron & Steel Group Co. (NISCO) hat zusammen mit SMS Concast, einem Unternehmen der SMS group, in seinem Werk Nr. 2 in Nanjing die aufgerüstete viersträngige Bloom-Stranggießanlage in Betrieb genommen. Die von SMS Concast modernisierte Bloom-Strang-gießanlage, ausgelegt für 800.000 Jahrestonnen an Vorblöcken (Blooms), hat die Projektziele zur Verbesserung der Produktqualität sowie erhöhten Flexibilität in der Produktion einer breiten Palette von Stahlsorten erreicht. Die...

The “Full Mold Casting” process, which was introduced in 1964, brought a big revolution to Kimura Foundry and the company has grown to be recognized as “KIMURA of Full Mold Casting” by the industrial production world. By specializing in the Full Mold Castings Process for over 50 years, Kimura has become capable as a supplier into a lot of new fields. Simultaneously, it has also developed manufacturing technologies based on Information Technology (IT), such as modeling by CAD/CAM, various...

As foundry machines specialist for the production of automotive structural, chassis and engine parts, the company Kurtz experiences high demand especially in ambitious markets as Mexico. From melting to X-rayed parts, Kurtz can supply the complete foundry. Highly efficient low pressure casting technology ensures maximum efficiency and great profits for its customers. Customers include OEM´s as well as TIER´s that are globally present and expect benchmark technology delivered around the world...

DISA, Wheelabrator, Italpresse Gauss, and StrikoWestofen are under the umbrella of the Norican Group. This is a clear acknowledgment for the foundry industry and the variety of materials and processes. How do you view the development in sand mould and light metal cast in the next 10 years?The automotive industry is the significant driver for key developments in sand moulding and light metal die casting. Within this industry, vehicle “light-weighting” is the dominant trend today to reduce CO2...

At REMET they understand that it is important to respect and look after the environment, which is why they have introduced products that are designed to help you to reduce your foundry’s impact on the environment. A good quality wax is a key component of the final casting and can reduce rework. This article we will look at some of the waxes that REMET offer to help achieve these process improvements and other green benefits. A modern foundry needs to consider the environmental impact of their...

Preparations are now underway and are progressing well to have the second cylinder cast in the near future. Premier Patterns in Smethwick produced the polystyrene patterns and then these were dispatched to the Shakespeare Foundry in Preston where they were to be cast. However, sadly, the company went into receivership before the patterns could be cast, so later enquiries identified a specialist who had previously worked with polystyrene patterns to produce locomotive cylinders. Boro Foundry...

In Verbindung mit dem Bewusstsein, dass das Industrial Internet of Things (IIoT) künftig sämtliche Produktionsprozesse und die gesamte Fertigungsindustrie verändern wird – vor allem auch die unserer Kunden –, entwickelten wir eine skalierbare, sichere Lösung: das Kurtz POWerBoard, das erstmals sehr erfolgreich auf der GIFA 2019 präsentiert wurde. Die Besucher waren begeistert und die Reaktionen ausnahmslos positiv. Zur Weiterentwicklung haben wir im Anschluss das Kurtz POWerBoard mit unserem...

During the last three years, Küttner Savelli has supplied new sand Systems, composed of different size sand mixers, mixer coolers, polygonal screens and related Equipment, to RUSAL (Russia), ZM WSK (Poland), Pilenga Baldassarre Foundry (Italy), Brembo (Italy), and Hyundai Sungwoo (South Korea).In August 2019, it will also supply a new Sand Plant to ARIZZI Foundry and a new, exceptional Polygonal screen (500 tons per hour) to Fonderia di Torbole S.p.A., both located in Italy.Its German sister...

Attend the Italpresse Gauss webinar to find out how our latest 'Giant' innovation can help. With huge closing forces, a clever compact design, and fully digitally enabled, the TF5700 is ready to help you cast high quality structural parts with speed, consistency, and confidence. Get to know it, the range of advanced productivity-boosting digital solutions it supports, and how these can all integrate seamlessly into your foundry set-up.    Register now by CLICKING HERE to seize the sizable...

BackgroundFor an induction melting furnace to operate safely, a powerful water cooling system must be in place to prevent overheating of the induction coil, the frequency converter and the capacitors. In this context, particular importance is attached to a low energy consumption of the cooling water pumps and fans of the air cooler or evaporative cooler as well as to the capability of recovering a large amount of heat from the cooling water.Thanks to numerous developments, induction furnace...