Contact

Via Industria 79
6987 Caslano, TI
Switzerland

Telephone +41 (0)91 611 2040
Email info(at)foundryengineering.ch

Information

Contact

Via Vicenza, 72
36015 Schio - VI
ITALY

Telephone +39.0.445.678000 – Ext. 678060
Fax +39.0.445.678001
Email sales(at)mazzon.eu

Information

Since 1962 F.lli Mazzon S.p.A. has been a reliable partner in more than 30 countries as for no-bake systems (furanic, phenolic, alkyd and polyurethane), cold-box and hot-box binders, insulating refractory coatings in alcohol and water, additives, glues, releasing agents and many other chemicals.

F.lli Mazzon has been operating since 1997 with a certified quality system based on UNI EN ISO 9001:2008 rules. In 2012 our safety system was certified according to OHSAS 18001:2007 rules and in 2015 the company implemented  ISO 14001 environmental certification.

F.lli Mazzon has recently been equipped with brand new chemical reactors: the company is now able to produce higher quality resins at competitive prices in shorter times. Continuous improvement of plants and equipment, such as our huge investment for the reactor, are constantly planned in order to cope with a competitive and demanding global market.

The CLP Regulation (EC) n. 1272/2008 entered into force affecting foundry binders too. F.lli Mazzon S.p.A. is already facing this change since we can already supply Cold Box resins (Leganol HD and HI series) and No Bake resins (Ecofur 5000 and 6000 series) with a low formaldehyde content: < 0,1%, which means they are exempt from labelling rules, and a free furfuryl alcohol content < 40%, which is to be considered as not toxic
 
MANUFACTURING PROGRAM:
CHEMICALS FOR FOUNDRIES for iron - steel - non ferrous castings
 
BINDERS FOR CORES & MOULDS
RESINS for COLD BOX process curing with amines
FURAN RESINS
FURAN-PHENOLIC and PHENOLIC RESINS
ACID HARDENERS
ALKALINE PHENOLIC RESINS curing with esters / methylformiate / CO2
PHENOLIC-URETHANE BINDERS
POLYOL-URETHANE BINDERS
ALKYD-URETHANE BINDERS
SODIUM-SILICATE based binders curing with CO2 / esters
 
REFRACTORY COATINGS
ALCOHOL and WATER BASED COATINGS for cores and moulds
COATINGS for cores in automotive industry
COATINGS for polystyrene patterns (full mould and lost foam process)
COATINGS for cylinders / rolls centrifugal castings
 
AUXILIARIES
ALCOHOLIC THINNERS for refractory coatings
GLUES and FILLERS
MOULD SEALS  - 4,5 mm to 20 mm
RELEASE AGENTS
EXOTHERMIC POWDERS
ANTIVEINING ADDITIVES
STRENGTHENING PRIMERS
SCREW CLEANERS
PAINTS for wooden patterns

Contact

Bernhäuser Straße 36
73765 Neuhausen a. d. F.
Germany

Telephone +49 7158 9873 - 0
Fax +49 7158 9873 - 100
Email sales(at)fanucrobotics.de

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Contact

Via dell’Artigianato, 26
22063 Cantù (CO)
ITALY

Telephone +39 031 734890
Fax +39 031 735684
Email info(at)farinamarco.com

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Information

Farina Marco S.r.l.  is an Italian qualified O.E.M. skilled in design, construction and maintenance of high-tech TRIMMING TOOLS and equipment to finishing aluminium and magnesium casting. The trimming tools can be integrated with saw cutting, drilling and threading systems. which has no limits in complexity and size (max  size 2300 x 1300 x 1500 ; Kg 5000). The main sectors of application are: automotive, furnishing, electromechanical, electric-household, gardening and textile.

Farina Marco S.r.l.  company was established in 1974 and has continuously developed and increased its know-how. The company specialises in trimming tools construction which are made to the customers’ specifications including an entire in-house design and engineering department working with CAD 3D programs Farina Marco exhibits its product in the most important international trade fairs Euroguss ; Gifa and also Metef  

Farina Marco S.r.l. is fully involved in the international market who takes more than 70 % of the turnover, taking advantage of the necessary organization to offer goods and services at best relationship quality/price with high degree of responsiveness. A dedicated customer service has always been one of our top priorities. We usually sell in Germany, the Scandinavian market, UK, Poland, Spain, Portugal, Slovenia , Austria . Farina Marco S.r.l. works also with the new markets such as Turkey , Brazil and Russia.

Products and Services

Farina Marco S.r.l. is one of the top expert producers for trimming tool in Europe and business is focused in stamping and trimming tools for aluminium and magnesium.

It can produce tools for all sizes of high pressure casted parts from a few grams components up to a very heavy castings of up to 20 kgs, as parts produced from die casting cells are from 300 up to 4000 ton.

We produce tools for all sectors: Automotive, industrial components, gardening, lighting.

We have special experience in the production tool for automotive components in aluminium and magnesium. In the latest years, a part of production also moved into the construction of trimming tools for big structural components like shock towers and boxes for electrical batteries for hybrid and electrical vehicles. Farina Marco S.r.l. also usually manages with Magnesium components such as instruments panel, boxes, etc

The tools are state of the art and it is standard to apply hydraulic cylinders, double trimming effect and several drilling or tapping units. It is also standard to use sawing systems to cut big gating channels and we have extensive experience in this.

Our complete production is done internally, and the tool is designed to all clients specifications. Machining and assembly is done inside of the facility, as this keeps the process under control and to be on time with the deliveries.

All the tools are shipped ready to use and tested and adapted to hot parts as in serial production, provided with all the electrical and Hydraulical connections.

Contact

Lingwiesenstr. 11/2
70825 Korntal-Münchingen
Germany

Telephone +49 7150 9797-0
Fax +49 7150 9797 44

Contact

2333 E. Walton Blvd.
MI 48326 Auburn Hills
United States

Telephone +12487247669
Fax +1248-659-1526
Email info(at)fataaluminum.com

Press Releases & News

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Information

FATA Aluminum

World Headquarter: Auburn Hills, Michigan, U.S.A.

Among our customers, FATA Aluminum has 60 years of history of providing service to General Motors, Mercedes-Benz, Daimler Chrysler, Teksid, Nemak, and Volks Wagen.

FATA Aluminum has a strong background in foundry automation and process control. Serving the modern industry means exceeding customers expectations a constant attention is paid to each product from design to manufacturing, from commissioning to after sale service. FATA Aluminum is the number one leader in developing and manufacturing the pistons machinery.

The core business of FATA Aluminum is providing customers with aluminum gravity castings, sand regeneration plants, lost foam plants, core making machines, piston plants, and foundry tooling. FATA Aluminum is a global company that can also be located in Mexico, Italy, and China. Focused on improving the customer total value, with its strong industrial approach FATA Aluminum is moving forward to the global market, ready to take advantage of new opportunities.

Inhouse Contact
Giorgio Donini - gdonini(at)fataaluminum.com
Martin Mattia - mmattia(at)fatainc.com

Contact

No. 18, Liuyuan Road, Shiwan
528031 Foshan
China

Contact

Sela pri Dolenjskih Toplicah 47,
8350 DOLENJSKE TOPLICE
Slovenia

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Contact

517 Avenue de la Boisse
73000 Chambery
France

Contact

Fillstraße 1
4942 Gurten
Austria

Telephone +43 (0)7757/7010-0
Fax +43 (0)7757/7010-275
Email info(at)fill.co.at

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Contact

4769 Highland Park Dr
53086-9441 Slinger, WI
United States

Contact

Via Simone Martini 11
20143 Milano
Italy

Telephone +39 02 817575

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Information

FOMET is one of the world-wide leaders in the field of induction melting furnaces and leading specialist in systems for automatic pouring.

FOMET, thanks to its over 50  years experience, are leaders in the field of planning and production of induction furnaces for the most varied applications in ferrous and not ferrous metals.

FOMET’S technicians support customers through planning, manufacture, installation and start-up, supplying all of the functions necessary for the smooth hand over of the system.

FOMET installations are now more efficient and economical than ever. Thank to the dedicated studies and designs of the refractory lining, of our own manufacture, and equipping the furnaces with the most advanced control process systems, FOMET has achieved significant savings of electrical energy consumption and reduced thermal losses to the minimum.

The efficiency and reliability of our furnaces is backed up by a fast and direct technical support service, able to satisfy the entire customer’s maintenance demands and spare parts requirements. These services render FOMET a true PARTNER and extent peace of mind to our many clients.

Our range includes induction coreless furnaces for melting, holding and superheating of ferrous and non-ferrous metals.

Pouring furnaces for the precise automatic pouring of grey and alloyed irons.

DUPLEXING holding furnaces with channel induction for holding and super heating of iron alloys.

Copper alloys melting furnaces with hydraulic “tilt-pour” feature for direct casting of moulds and “shell moulds”

Non ferrous metal recovery melting units for the production of copper, brass and bronze alloy ingots.

Twin bath furnaces (melting & holding) for the production of brass castings using gravity or pressure casting processes.

Channel inductors, air cooled up to 500kW and air/water combinations for larger units.

Computerised systems for the full management of single installations as well as full integration of multiple furnace installations using dedicated FOMET software.

References

REFERENCES
FOMET produce furnaces for all, from large companies to small individual firms.
FOMET induction furnaces satisfy all productive requirements.

Some foundries being served by FOMET
Copper an Brass Foundries
Taps - Fittings _ Water Meters - Valves and others Brassware products

• Abloy OY Odiaco Finland
• American Standard Mexico
• Armitage Shanks UK (Ideal Standard)
• Artema Armatur Grupu Turkey
• Baylan Turkey
• Beijing Kohler China
• Bruno Janz S.A. Portugal
• Buhler Germany
• Cicasa Mexico
• Cifial Portugal
• Comap Shd S.A. France
• Eurobrass India
• Favi S.A. France
• Foresti & Suardi Italy
• Hans Grohe GMBH & Co. Germany
• Heikky Finland
• Herz Armaturen Austria
• Hikki Hela FInland
• Ideal Standard China
• Ideal Standard Egypt
• Metalvex S.A. de CV Mexico (Helvex Group)
• Ottone Meloda Spa Italy
• Porcher SIV France (Ideal Standard)
• Prandelli Spa Italy
• Sheng Tai Brassware Tailandia
• Simonfond Srl Italy
• Sterling Brass India
• Strambini & Boroni Spa Italy
• T.A. Hydronics AB Sweden
• Tebisa Spain
• Tour & Andersson Sweden
• Tres Spain
• Tupai Portugal
• Vidima AG Bulgaria
• Voest Alpine Giesserei Austria

Grey and Ductile Iron Foundries  

• Automotive Castings, Pumps, Compressors, Manholes, Boilers, Stoves and other Cast-Iron products

• Akis Turchia
• Amtek India
• Auto Chassis International (Renault) Fonderies Le Mans France
• Bernard Houet (Invicta Group) France
• Besfond Italy
• Brembo Italy & Poland
• Centauro Italy
• Cheminees Philippe S.A. (Godin Group) France
• Dalli Cani Spa Italy
• Dana de Mexico
• Disa Denmark
• F.O.M.M. Spa (Brembo Group) Italy
• FASP Spa (Sertubi Group) Italy
• F.lli Regali Spa Italy
• Fondar Spa Italy
• Fonderia Ghirlandina Spa Italy
• Fonderia Giovannini Spa Italy
• Fonderie Ariotti - Adro Italy
• Fonderie Soliman Italy
• Fonderie Valchienti
• Fondmatic Spa (Caprari Group) Italy
• Franco Montini Spa Italy
• Gemco Engineers
• Gkn Heman Province
• Hydro Vacuum Poland
• Le Creuset S.A. France
• Lister - Petter Ltd. Great Britain
• Michele Ratti Spa Italy
• Parola & Luraghi Spa Italy
• Pont a Mousson S.A: France
• Rassini Frenos SA de CV (Brembo Group) Mexico
• SCM Rimini Italy
• Teksid (Fiat Group) Brasil, Poland, Mexico
• Tisamatic International (Auburn Group) Mexico
• Veco Fonderia Smalteria Spa Italy
• ZML Industries Spa Italy

PHILOSOPHY
Our operating philosophy:

• We design all our furnaces both mechanically and electrically
• We produce all our automation software
• We make all our own parts, following our know how
• We test all our furnace equipment  thoroughly before dispatch
• We invest in Research and Development aimed at developing new and more reliable furnace equipment, also in collaboration with ideas exchanged with our foundry client
• We use only high quality components from internationally recognized suppliers

SERVICES OFFERED BY FOMET
A dynamic commercial organization is constantly at the customer's service
with active, skilled and personalized after-sale assistance

• We provide customer service in the shortest possible time.
• We provide a technology consultation service.
• We provide customer training, either at FOMET or on the customer's site.
• We arrange technical meetings to ensure that customers are kept fully up-to-date.
• We operate a parts' replacement service.
• We offer plc internet connection to our technical centre, for on-line assistance and monitoring.
• Service and maintenance  

FOMET, thanks to knowledge gained in over 50 years of close collaboration with its customers can claim to have some of the most experienced furnace technicians, anywhere. As a result of this deep ‘know-how’ FOMET quickly react and are able to make available to its foundry partners, the best, most efficient and economic way to meet  their various production and technical needs.

Fomet Srl
Via Simone detto Memmi Martini, 11
20143 Milano (MI) Italy
Tel. +39 02 817575
Fax. +39 02 8135015
E-mail: info@fomet.com

CONNECTION PLEASE CONTAT US AT
sales(at)fomet.com

IN ORDER TO BE REDIRECTED TO YOUR AREA MANAGER

Contact

Alameda Mercúrio, 164, Distrito Industrial
13.347-662 Indaiatuba - SP
Brazil

Contact

Afghanistan

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Contact

Drayton Manor Business Park
B78 3TL Tamworth
England

Telephone +44 (0)1827 262021
Fax +44 (0)1827 283725
Email FosecoGermany(at)vesuvius.com

Representatives Worldwide

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Information

Foseco – Committed to Foundries Worldwide

Foseco, is a world leader in the supply of foundry consumables and solutions. Our solutions and advanced computer simulation techniques allow foundries to reduce casting defects such as pinholes, shrinkage cavity, inclusions, scabbing, penetration or veining. Hence the Foseco products reduce labour-intensive fettling and machining, minimise metal usage requirements, influence the metal solidification process and automate moulding and casting, thus reducing cost, energy usage and mould size.

The comprehensive range of foundry consumables and equipment for iron, steel and non ferrous foundries includes insulating and exothermic feeding systems, filters for liquid iron, steel and aluminium, direct pour technology, solidification simulation software, non ferrous metal treatment and degassing systems, metal stream inoculation, advanced coatings, environmentally friendly binders, lining systems for ladles and furnaces as well as energy saving crucibles.

Products:

Foseco offers a comprehensive range of foundry consumables and equipment for iron, steel and non ferrous foundries.

• Furane, phenolic, alkaline phenolic and polyurethane no-bake resin system
• Polyurethane Cold Box and CO2 set Resin Systems
• CO2 and Ester Setting Sodium Silicate Binder Systems
• Additives, Glues, Sealants and Release Agents
• Coatings for Sand Moulds and Cores
• Die Coatings
• Coating Equipment
• Electrostatic Coatings
• Coatings for Full Mould and Lost Foam Processes
• Coatings for the Centrifugal Casting Process and the Production of Rolls
• Direct Pour Technology
• Exothermic Feeders
• Exothermic-insulating Feeder Sleeves
• Insulating Feeder Sleeves
• Flexible Boards, Anti-piping Compounds and Insulating as well as Exothermic Preformed Lids
• Ceramic Foam Filters, Zirconia Filters and Carbon Alumina Filters
• Non-Ceramic Filters for Aluminium Alloys
• Running and Gating System Components
• Refractory Linings for Ladles and Furnaces
• SiC and clay graphite crucibles for the melting and holding
• Precast Shapes for Aluminium and Zinc Foundries
• Stoppers and Nozzles
• INITEK Initialisation Process
• Inoculants, Spheroidisers, Fluxes and Slag Coagulants
• Melt Stream Inoculation and In-stream Inoculation Control Systems
• Degassing Equipment
• Fluxes for Drossing, Covering and Cleaning Aluminium Alloys
• Grain Refiners and Modifiers for Aluminium Alloys
• Treatment Products for Copper, Magnesium and Zinc Alloys

Also Foseco offers an expanding portfolio of products targeted at the investment casting industry

• One shot liners and backup crucibles
• Fine porosity, framed zirconia ceramic foam filters
• hot topping materials
• Refractory lining systems for ladles and furnaces
• State of the art degassing and metal treatment technology
• SiC and clay graphite crucibles for the melting and holding

Contact

Via Volta, 17
31027 Spresiano (TV)
Italy

Telephone + 39 0422 880831
Fax + 39 0422 881824
Email info(at)foundequip.it

Information

Foundequip is a leading supplier in the study and construction of equipment and machines for green-sand foundries. Thanks to its collaborators and its qualified and dynamic staff, it is always in evolution to satisfy clients ‘needs and to offer them a specialist assistance.

The technology used, the know-how, assimilated with a long experience maturated directly in situ, and the cooperation with specialized companies, allow to Foundequip to offer to the clients a customized and high quality product.

Passion, innovation and technology are the characteristics that made Foundequip so competitive in worldwide markets.

Products & Services

MOULDING LINES

Foundequip’s moulding lines are realized for the production of castings in steel, cast iron, aluminium and bronze.

These installations are projected and produced in base of the requests of the Client. They could be in different sizes and for different types of flasks, all according to the Clients’ needs and also considering the dimensions of the place where they will be installed.

The heart of moulding lines is the moulding machine. Foundequip can offer to clients different types of moulding machine such as Multipistons moulding machine, “Silent Flex” moulding machine, FastLoop or Shot-squeeze moulding machine.

The more appropriate solution is suggested according to the Client’s type of production and it can be a stand-alone machine or installed into a moulding line. It can also be fully automatic or semi-automatic.

All these machines are realized to require minimum maintenance and they can guarantee a good castings surface and so reduce the moulding scraps.

SAND PLANTS

Foundequip’s sand plants are studied to supply different solutions for the green sand reclamation and regeneration. The importance to have good sand allows us to develop some solutions useful to improve sand quality, and so reduce scraps and increase the surface quality of the final product.

Our technical team offers the more suitable solutions to the client considering its specific needs, both in production, both in location availability.

The heart of these installations is the green sand mixer and the systems for the sand quality control.

The mixers are realized to permit a good quality of mixing with short cycle times which can be completed with devices for sand analysis. These devices are able to guarantee a sand with the required characteristics that become also uniform and repetitive during the time.

WE ALSO SUPPLY :

• Moulding machines
• Pneumatic transport systems
• Shake out
• Compacting tables
• Cooling drums
• Oxicombustion rotary furnaces
• Metallic conveyors
• Automatic casting device
• Manipulators
• Green sand mixers
• Moulding plants
• Green sand preparation and regeneration systems
• Automatic green sand control system
• Furnace loading systems
• Pouring systems
• Fumes and dust dumping plant

Contact

Unit G & H, Fryers Close, Bloxwich,
WS3 2XQ Walsall
United Kingdom

Telephone + 44 (0) 1922 493603
Fax + 44 (0) 1922 713729
Email info(at)fmslimited.co.uk

Information

Best known for its continuous mixer technology, UK-based Foundry Machinery & Spares Ltd specialises in the full 3D design, manufacture, installation and commissioning of No-Bake Foundry equipment. This successful family owned, and managed business currently enjoys the strongest order book ever as well as expanding sales opportunities throughout the world.

Tony Perkins has been developing equipment for the foundry industry since 1980, including the last 20 years with son, Craig. They Created Foundry Machinery & Spares Ltd (FMS) in 1999, a business that has grown exponentially in the intervening period, developing, manufacturing and selling an extensive range of No-Bake equipment for the chemically-bonded sand Foundries. The product range includes sand mixers, mould handling equipment including the  TRANSTEK Rapid mould making technology (boasting 25% faster speeds than comparable fast loop systems while achieving a 60% reduction in total foot print area), core making,  casting and cooling devices and reclamation equipment (mechanical and Thermal),  as well as chemical storage and distribution systems.

FMS has recently updated its digital brochure making it “more accessible and usable for our representatives and customers while being available for download on our updated website”, The digit brochure is a great tool, showcasing the high-quality range as well as previously completed projects. Spare parts are a highly important part of the business, especially as equipment is exported all over the world, “it is important to us to react and support our customers quickly and effectively, to accommodate this, we have substantially increased consignment stock allowing orders to be satisfied within a matter of days” says Dan Sullivan (Sales manager).Year on year the customer base grows, 2017 has been the highest to date both domestically and internationally. The volume of recommendations and repeat business generated are further positive signs of the company’s position in the no-bake equipment marketplace.

Products & Services

“The last few years have witnessed a number of important changes to the sand mixing technology at many foundries, especially with respect to process control” Craig Perkins suggests. In particular, this has involved the increased adoption of greater chemical pumping accuracy with respect to dosing, temperature blending and box filling, as well as the accurate logging of moulding boxes etc.  

“Customers are investing increasingly in the latest technology to improve production efficiencies and calling upon FMS to assist with the realisation of these efforts.” In many instances, foundries approach the UK based supplier for solutions to specific materials handling issues, a design process which often results in the involvement of our 3D design team creating models to simulate the operating procedure and benefits of the proposed solution. In other cases, FMS has devised improvements to conventional sand handling procedures, based on long-term experience in the industry. “spending so much time on site, we have the opportunity to observe equipment in operation, which in turn stimulates the creation of process efficiency improvements and ideas for financial savings.” This has included temperature blending innovation which provides savings in chemicals, with short payback times.

FMS is constantly striving to improve and innovative with leading technology to its production portfolio be it via research and development or quality contacts. A more recent example of this would be the partnership between FMS and TRANSTEK, an experienced company who specialise in Mould handling, TRANSTEK came up with an innovative design for mould production with their RAPID.  The RAPID moulding line is a vertical pattern loop system. This brings the advantage of very small foot-print area. Furthermore, since the elevators can store 2 bolsters at the same time, the length of the system is reduced by the length of one station. The foot print area saving is up to 60% when compared to any horizontal loop system. RAPID vertical loop provides about 20-30 seconds faster cycle times than any conventional loop systems especially with short filling time systems, thanks to its continuous elevators. They operate in one direction only so that the precious return and eject-reload transfer times are saved.

FMS holds the worldwide rights to Transtek RAPID system, with a number of units working today and more in production, they know the RAPID technology will be the perfect solution for many Foundries requirements.

Turnkey Services 

The provision of turnkey projects is an increasingly important part of the FMS service, especially for those clients who prefer equipment to be fully designed, built, delivered, installed and commissioned as a complete package. In many instances this also includes for the provisions of an onsite support and training presence for the efficient use of the latest No-bake technology. This turnkey approach has been adopted in a number of recent projects, one that stands out is a full thermal reclamation plant for a very well-respected Aluminium Foundry in France. FMS were able to improve the design of their thermal reclamation unit adding many process benefits while delivery a 100% turnkey installation.

Contact

Sonnenblumenallee 12 (near Grohe Forum)
58675 Hemer
Germany

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Contact

Neunkirchner Str. 88
2700 Wiener Neustadt
Germany