Unit 17, Deerdykes View Cumbernauld
G68 9HN Glasgow
Telephone +00 44 (0) 1236 724 215
Fax +00 44 (0) 1236 730 400
PS Auto Grinding Limited offers Automated Grinding, Fettling and Cutting Solutions for Foundries for castings up to 325KG and 1.6M in Diameter for;
Now marketed worldwide, Series 400 and 500 have combined sales of over 2000 machines and outsell its nearest competitors by over 5:1.
90% of PS Auto Grinding Limited foundry clients repurchase after buying their first machine. This is testament to the product performance, return on investment, and Award Winning back up service which comes as standard.
How Does it Work:
Series 400 & 500 were designed to replace traditional grinding by hand tools, fixed machines and band saw with an automated, simple to operate system with an effective tooling system. There are four significant advantages that make the system the simplest, most effective, safest and best selling available on the market.
Two comparable foundries with similar outputs and castings in the EU zone were compared in 2011. One Foundry continued with its traditional hand grinding operation costing over €1,000,000 per year to operate.
The second Foundry bought three Series 400 machines, on a five year lease plan and reduced their costs to just over €500,000 per year, potentially saving €2,500,000 over five years and having 3 assets that would give another 10 years operation seamlessly.
Another foundry decided to grind in-house after previously outsourcing grinding realised that they could save €240,000 per year by using 2 Series 400 machines and pay off the cost of capital in less than 2 years.
With one machine being at least 2-3 times faster and one operator being able to easily work up to three machines in a 'cell' it is easy to see the financial gains available from this technology.
Much faster than traditional grinding. One machine can be 2-3 times faster than a grinder and work constantly 23 hours a day, 7 days a week. Cost per casting ground can be reduced by more than 50%. Bottlenecks due to labour problems are reduced. Series 400 & 500 can cut and grind in one operation often eliminating the need for separate work stations.
Less labour is required to produce more output reducing both direct cost and indirect management costs such as Training, HR, Health and Safety.
Castings are produced to a 100% consistency. The quality of grinding produced by Series 400 & 500 is so consistent that inspection is virtually eliminated and rejections of scrap castings are greatly reduced. This saves cost as well as reducing the supervision and support staff normally associated with grinding operations.
Any variances or misfits 'upstream' in the casting process are highlighted much faster than hand grinding therefore allowing rapid correction avoiding as much large batch rejections and recasting as possible.
Foundries are reporting that major customers in sectors such as Automotive and Transport are requesting that Automatic Grinding Systems are in place. Manufacturers such as Renault recognise that foundries with this technology are both the lowest cost and highest quality. Lower accidents are also a factor they consider.
New order winning due to competitive costs and excellent quality due to investments such as Series 400 & 500 is helping foundries such as Castings plc. in UK (37 Series 400 & 500) prosper in very hard and competitive markets.
Programs can be written by non skilled workers in as little as two hours with no previous programming skill.
Foundries report that they have hundreds of programs and that they can change from one casting to another in literally minutes.
It takes one day to install a new Series 400 & 500 and having it running at production compared to adapted robotic systems.
Good Health and Safety is good business. Foundries report greatly reduced costs due to fewer accidents, less absenteeism, less training and management of Health and Safety, and benefits with insurance premiums. This simply is achieved by automating the cutting and grinding process in a sealed unit therefore taking the possibilities of eye and hand injuries, vibration related diseases and respiratory issues away.
Improving and proactive Management of Health and Safety can be a major factor when attempting to win work from major suppliers.
PSAG Only Want Delighted Customers
The minimum standards set by our Founder and Managing Director is that all customers must be delighted with our products from both a technical point of view and be delighted that the investment in Series 400 & 500 is a very good decision.
Series 400 & 500 Automatic Grinding Machines have many benefits but in order to establish that we can offer a solution the following process normally occurs;
Please contact PS Auto Grinding Limited for a FREE SURVEY of your grinding operation and compare how much you could save as well as improving your quality, reducing your rejection rate and making the department safer.
In House Contact
Tel +44(0)1236 724215
Mobile +44(0)7554 752879
Channel of distribution worldwide
PS Auto Grinding Limited offers Technical, Sales, Service and Support in the following Countries:
PS Auto Grinding offer Automatic Grinding Machines, designed by foundrymen for their own foundry initially, which have a unique design and performance unlike anything comparable on the marketplace.
Head Quarter, 4630 Coates Drive Fairburn
Telephone +1 (404) 665-5700
Postfach 10 06 45
Telephone +49 05121 - 76 27 - 0
Fax +49 05121 - 5 44 38
Email info petrofer.com
In today’s competitive marketplace, quality is the number one deciding factor in all endeavours to benefit customers. Only when internal processes run flawlessly, is it possible to provide customers with excellent products, service and quality while building a solid foundation for trust.
At PETROFER, every single employee stands behind this fundamental principle, bringing qualified expert knowledge, determination for progress, and enthusiasm to help create the future.
These are major factors in PETROFER’s consistent ability over many years, to keep setting new national and international quality standards, through extraordinary product innovation in key industrial markets, including the automotive industry.
Thanks to its specialised Chemical Management Programs, PETROFER is capable of meeting individual customer needs in all process functions, starting from procurement, through logistics, filling of systems, optimising fluid use and extending all the way to waste management. Thus maximising the total potentials for cost savings and efficiency; resulting in improved profitability for the customer.
Responsible practices, environmentally conscious thinking and optimisation of production are the foundations for PETROFER products, maintaining their leading position in many market segments.
History of the company PETROFER
Since 1948, this privately owned company, with its headquarters in the North German city of Hildesheim, has set a major goal for itself: to connect mankind’s constantly increasing demands for progress with the most modern technology available.
As a result of continuous research, product development, high levels of innovation and extensive expertise, PETROFER has continued to optimise its products, and by working in close cooperation with customers has met and exceeded their individual expectations.
Today, with over 600 high-quality chemical products, PETROFER is one of the world’s leading companies for industrial lubricants, specialised liquids and process technologies, with locations in 42 countries throughout the world.
With the expectations of newly developing markets, and the need to respond to the growing demands of industry, PETROFER continues to apply its know-how with foresight, to ensure consistently superior quality, along with a commitment to environmental responsibility.
As a truly global company, PETROFER utilises its quality and environmental philosophy as a strategic instrument for continuous improvement of its entire spectrum of products and services. This is reflected in PETROFER’s Integrated Management System (IMS) which has been established for many years.
PETROFER has striven for decades to meet the full spectrum of its customer’s wishes: through application technology, innovative product formulations, consistent quality, attractive prices, adherence to schedules and total environmental compliance.
These approaches are highlighted by its national and international ISO TS 16949 certification in Hildesheim, as well as ISO 14001 and ISO 9001 certifications for all PETROFER sites.
Our concept of service and quality would not be complete without intensive attention to the niche demands of our customers around the world. Naturally, all of our business relationships in the industrially developed nations of the world, whether through subsidiary companies, joint venture partners or agents, are based on PETROFER’s code of ethics. Thus, our principles involve much more than just being a product distribution organisation.
PETROFER’s application technology encompasses the activities of our customer’s processes, and provides training for personnel as required. Moreover, on-site service, product monitoring and sample analysis in our own laboratories guarantees speed, flexibility and practical advice in our support for every partner.
The reliability and experience of PETROFER employees, as well as our most modern research and development facilities, are made available at all times, without restriction to all PETROFER customers.
Responsible practices, environmentally conscious thinking and optimisation of production are the foundations for PETROFER products, thus maintaining their leading position in many market segments.
Environmental awareness is also implemented in logistics at PETROFER. For this reason, elements such as the appropriate choice of container size, the creation of specialised packaging suitable for recycling, as well as the use of bulk containers at customer’s sites are all components of a modern, comprehensive logistics system.
The fundamental policies of the company in terms of quality and the environment are provided in the following certifications:
DIN EN ISO 9001
DIN EN ISO 14001
Today, with over 600 high-quality chemical products, PETROFER is one of the world‘s leading companies for industrial lubricants, specialised chemicals and process technologies, with locations in 42 countries throughout the world.
The high quality of the products we offer is the result of decades of intensive research. In this process, we place great emphasis on health, safety and environmental issues, along with the development of optimum performance characteristics through the use of new materials. We also have to extensively consider recycling options and waste management processes for the final product.
Heat Treatment technology and Quenching media using both oils and polymers
Hardening & high-speed steel baths
Lubricants and release agents for the highest quality castings and production efficiency
For the highest safety requirements when using hydraulics in the presence of ignition sources
The optimum range, with both- water-miscible and water-immiscible products
For precision stamping, wire drawing, metal forming and much more is the right solution
For precision stamping, wire drawing, metal forming, punching and much more is the right solution
Products for all types of metal protection
Cleaning and maintenance products for a wide range of requirements and production processes
Highly-sophisticated and specialised chemicals for the paper production industry
Additives and service products for metal working, glass and paper production industries
PETROFER Service products: Dispensing, mixing, dosage and test equipment
Today, with over 600 high-quality chemical products, PETROFER is one of the world’s leading companies for industrial lubricants, specialised fluids and process technologies, with locations in 42 countries throughout the world.
With the expectations of emerging new markets, and the need to respond to the growing demands of industry, Petrofer continues to apply its know-how with foresight, ensuring consistently superior products with a commitment to environmental responsibility.
With over 600 chemical products, PETROFER stands for premium quality and the highest performance in fluid technology. Leading global companies in the automotive, aircraft and engineering industries, along with their suppliers, rely upon PETROFER products in their production processes. Industries as diverse as: metal components, steel producers, bearing manufacture, Diecasting foundries and heat treatment plants benefit through using Petrofer products and technical support.
PETROFER also serves the paper, glass and rubber production industries with highly specialised process chemicals. In addition high-performance specialty formulations for corrosion protection, cleaning and maintenance complete the wide-ranging portfolio of products.
Find out more about our worldwide subsidiaries, joint ventures, licensees and distributors in:
Formtrennstoffe für Al und Mg (Kernprogramm)
wassermischbar, konventionell, synthetisch
Die-Lubric 4045 S
Die-Lubric 4052 S
Die-Lubric 4062 S
Die-Lubric 5048 S
Die-Lubric 5058 S
BSDie-Lubric 1048 BS
BSwassermischbar, wachsfreiDie-Lubric 74WF
Die-Lubric 76WFDie-Lubric 78WFDie-Lubric
Die-Lubric 80WLDie-Lubric 011Mg (für Mg)
Formtrennstoffe für Zn (Kernprogramm)wasssermischbar
Öle und Pasten zum Anfahren von kalten oder neuen Druckgusswerkzeugen
Die-Lubric ALP (silber)
Die-Lubric ALP3 (silber)
Die-Lubric AS (antilöt,schwarz)
Form Öl A
Pasten zur Montage von Druckgusswerkzeugen
Die-Lubric CUPSchlichten-und Korrosionsschutzpasten
Temp-Lubric GPW (Korrosionsschutz)
Temp-Lubric LS (Temperaturschutzschlichten für Dosierrinnen-und Löffel)
Kolbenschmierstoffe (Kernprogramm)Granulate, grafitfrei
PPSPiston Powder FGS Flüssig, grafitfreiPiston Lubricant GF 3
Piston Lubricant GF 7
Piston Lubricant GF 22Flüssig, grafitfrei
Piston Lubricant AP270 Dosiergeräte für Kolbenschmierstoffe
Dosiergerät PGS 2000 für Granulate
Dosiergerät PGS 3 für Kolbenöle
Weitere Prozeß-und Hilfsmittel von Petrofer
Hydraulik-und Wärmeträgerflüssigkeiten, Kühlschmierstoffe, Abschreckmedien, Reiniger, Feinststanzöle (verdampfbar), Schmierfette, Dialektrikum, Gleitschleif-und Flockungsmittel, Korrosionsschutzmittel.
21905 Gateway Road
Pillar serves the foundry industry with reliable and rugged solid state power supplies, coupled with their Steel Shell and Steel Frame Furnaces. These furnaces are well suited to meet or exceed the requirements for workplace EMF exposure limits that have recently been revised both domestically and internationally. Pillar also offers box furnaces, drop coil furnaces, hand furnaces, lift swing furnaces, stack furnaces and vacuum furnaces. These and other industry exclusive innovations are what keep Pillar a leader in the Induction marketplace.
Pillar is a technically oriented, sales and marketing driven company founded on the strength of their people. The Brookfield facility is home to an expert staff of engineering and manufacturing professionals, excelling in electrical and mechanical design and applications engineering. Pillar’s success is attributable to clearly defining and satisfying the customers’ diverse needs and an on-going commitment to remain an industry leader.
Pillar Induction is part of Ajax Tocco Magnethermic group of companies. ATM is a global leader in the design and manufacturing of world class induction heating and melting equipment for various industries throughout the world. In addition ATM provides a wide range of engineering and aftermarket services including laboratory process development, preventative maintenance, equipment repair and parts, coil repair, and installation services. Headquartered in Warren, Ohio, ATM has manufacturing and service locations throughout the United States, Canada, Germany, Poland, Belgium, China, Japan, Thailand, the UK, and Mexico.
Pillar Induction - Forging
Induction heating is the most energy-efficient and controllable method for applying heat during the heat treating process. Its non-contact nature enables high production rates that meet the most demanding metallurgical requirements. The localized heating and direct coupling into the part minimizes the heat in the local environment, enhancing operator safety and comfort.
Pillar Induction - Heat Treating
Induction heating is the most energy-efficient and controllable method for applying heat during the heat treating process. Its non-contact nature enables high production rates that meet the most demanding metallurgical requirements. The localized heating and direct coupling into the part minimizes the heat in the local environment, enhancing operator safety and comfort. As a leading supplier and innovator of induction heating solutions, Pillar Induction has the experience and product necessary
Pillar Induction - Melting
Pillar’s Induction Melting Division has a long history of supplying induction melting systems for a variety of applications throughout the foundry industry. We pride ourselves on supplying the most reliable, durable and efficient equipment available to the industry today. Our line of induction melting furnaces range in capacity from 1 pound to 20 Tons. Pillar offers coreless induction systems for the following applications: Small Ferrous Systems, Large Ferrous Systems, and Nonferrous Systems.
86983 Lechbruck am See
ul. Niemiecka 2
ul. Niemiecka 2
Telephone +46 (0)31 - 340 88 90
Fax +46 (0)31 - 26 87 35
At pour-tech AB, we specialize in Automatic Pouring Systems for Iron Foundries. Using Laser Technology, we market the pourTECH System, undoubtedly the best pouring system available in the market today – no exceptions. We provide complete pouring systems featuring unheated ladles for new installations. We also supply lasers, pouring controls and actuators for integration with other equipment, such as furnaces and existing ladles.
With our pouring systems, our customers benefit from eliminations of overpours and scrap (resulting in significant re-melt costs savings) improved pouring repeatability (for improved quality) and higher productivity. Thanks to these benefits, the pourTECH system has the highest repeat customer rate of any pouring system in the market.
705 West 1st Avenue
WA 99201 Spokane