Via Industria 79
6987 Caslano, TI
Telephone +41 (0)91 611 2040
The specialized technical knowledge in the No-bake foundry sector and its production capacity make the F+M group a world leader, with installations and plants realised worldwide.
The staff located, in particular in Switzerland (FME) and in the Czech Republic (FMM) has decades of experience in mechanical and electrical design of foundry machines and plants and the manufacturing standards, place our products at a high-quality and innovative level.
The technical solutions we offer to our customers, allow us to create efficient foundries, with reduced production costs, reduced environmental impact thanks to its solutions in terms of raw material consumption and sand reclamation, in full compliance with the strictest regulations in terms of security for the workforce.
Our area of interest begins in supporting our customers with dedicated engineering studies, specific to the needs of the foundry, both from the technical point of view (choice of the process, definition of layout and sizing of the plant) and the economic point of view (feasibility study , investment budget and economic return).
Our technicians are able to design and engineer any type of No-bake foundry, from the simplest to the most automated ones that use vertical warehouses for large casting, up to the inclusion of 3-level software that communicates with the customer's ERPs.
The production capacity developed by the plant located in the Czech Republic, with its covered surface of 30,000 m2, can realize complete plants and test all the equipment before shipment.
The factory has personnel for material preparation, cutting, welding and is equipped with an area dedicated to mechanical processing with updated machines in size and productivity.
For over 20 years the factory has built the largest plants ever realised in the No-bake and in the metallurgical sectors.
The after-sales service in Switzerland for technical assistance and support with spare parts to the plants, completes the panorama of activities developed by a dynamic and efficient group, always ready to support customers around the world.
Through the brand Bicor the group is able to build and service core-shooting machines.
The Czech and Swiss companies are completed by a branch in Bangalore - India, and an office in Italy.
Molding line sold to Belarus.
Mobile mixer sold to Spain
Detail of proprietary software
Via Vicenza, 72
36015 Schio - VI
Telephone +39.0.445.678000 – Ext. 678060
Since 1962 F.lli Mazzon S.p.A. has been a reliable partner in more than 30 countries as for no-bake systems (furanic, phenolic, alkyd and polyurethane), cold-box and hot-box binders, insulating refractory coatings in alcohol and water, additives, glues, releasing agents and many other chemicals.
F.lli Mazzon has been operating since 1997 with a certified quality system based on UNI EN ISO 9001:2008 rules. In 2012 our safety system was certified according to OHSAS 18001:2007 rules and in 2015 the company implemented ISO 14001 environmental certification.
F.lli Mazzon has recently been equipped with brand new chemical reactors: the company is now able to produce higher quality resins at competitive prices in shorter times. Continuous improvement of plants and equipment, such as our huge investment for the reactor, are constantly planned in order to cope with a competitive and demanding global market.
The CLP Regulation (EC) n. 1272/2008 entered into force affecting foundry binders too. F.lli Mazzon S.p.A. is already facing this change since we can already supply Cold Box resins (Leganol HD and HI series) and No Bake resins (Ecofur 5000 and 6000 series) with a low formaldehyde content: < 0,1%, which means they are exempt from labelling rules, and a free furfuryl alcohol content < 40%, which is to be considered as not toxic
CHEMICALS FOR FOUNDRIES for iron - steel - non ferrous castings
BINDERS FOR CORES & MOULDS
RESINS for COLD BOX process curing with amines
FURAN-PHENOLIC and PHENOLIC RESINS
ALKALINE PHENOLIC RESINS curing with esters / methylformiate / CO2
SODIUM-SILICATE based binders curing with CO2 / esters
ALCOHOL and WATER BASED COATINGS for cores and moulds
COATINGS for cores in automotive industry
COATINGS for polystyrene patterns (full mould and lost foam process)
COATINGS for cylinders / rolls centrifugal castings
ALCOHOLIC THINNERS for refractory coatings
GLUES and FILLERS
MOULD SEALS - 4,5 mm to 20 mm
PAINTS for wooden patterns
Bernhäuser Straße 36
73765 Neuhausen a. d. F.
Telephone +49 7158 9873 - 0
Fax +49 7158 9873 - 100
Via dell’Artigianato, 26
22063 Cantù (CO)
Telephone +49 7150 9797-0
Fax +49 7150 9797 44
Telephone +49 2734-509-0
Fax +49 2734-6609
Since 1973, we have developed, designed and manufactured machines and plants for no bake foundrys.
In addition to mechanical reclamation, our portfolio also includes the thermal reclamation of used sand. FAT separates chromite sand and offers complete solutions for moulding plants with a high degree of automation. The components are designed and produced in our own work shops at Niederfischbach.
Environmental protection, sparing use of raw materials resources and ever higher demands on casting quality make a continuous improvement in processes necessary. Because of this economical, reasonable and sustainable recycling is becoming more and more important.
We take on these challenges.
Our products have been used successfully worldwide for decades. High reliability, extensive wear protection measures and long service lives, help to make production processes even more efficient. Scores of national and international customers in different industries benefit from the know-how and the experience of over 40 years company history.
2333 E. Walton Blvd.
MI 48326 Auburn Hills
World Headquarter: Auburn Hills, Michigan, U.S.A.
Among our customers, FATA Aluminum has 60 years of history of providing service to General Motors, Mercedes-Benz, Daimler Chrysler, Teksid, Nemak, and Volks Wagen.
FATA Aluminum has a strong background in foundry automation and process control. Serving the modern industry means exceeding customers expectations a constant attention is paid to each product from design to manufacturing, from commissioning to after sale service. FATA Aluminum is the number one leader in developing and manufacturing the pistons machinery.
The core business of FATA Aluminum is providing customers with aluminum gravity castings, sand regeneration plants, lost foam plants, core making machines, piston plants, and foundry tooling. FATA Aluminum is a global company that can also be located in Mexico, Italy, and China. Focused on improving the customer total value, with its strong industrial approach FATA Aluminum is moving forward to the global market, ready to take advantage of new opportunities.
No. 18, Liuyuan Road, Shiwan
517 Avenue de la Boisse
Telephone +43 (0)7757/7010-0
Fax +43 (0)7757/7010-275
Das Steuer fest im Griff. Auf Überholkurs mit Verantwortung. Hohe Ansprüche in der Kunststoffverarbeitung fordern Lösungen von Fill. Mit Fill als Partner heißt das weltweite Spitzentechnologie für Premiumqualität.
Fill komponiert die international besten Produktionslösungen für die Be- und Verarbeitung von Compositeteilen.
Den Produktionsalltag immer vor Augen liefert Fill Maschinen und Anlagen, die auf rationelle Weise Produktivität und Qualität des Produktionsprozesses erhöhen.
Dort wo Standardmaschinen an ihre Grenzen stoßen. Wo die hohen Ansprüche des Kunden nur durch individuelle Lösungen erfüllt werden können. Dort ist Fill zu Hause - weltweit.
KOMPETENT, FLEXIBEL, SCHNELL
Das Leistungsangebot umfasst:
4769 Highland Park Dr
53086-9441 Slinger, WI
Via Simone Martini 11
Telephone +39 02 817575
FOMET is one of the world-wide leaders in the field of induction melting furnaces and leading specialist in systems for automatic pouring.
FOMET, thanks to its over 50 years experience, are leaders in the field of planning and production of induction furnaces for the most varied applications in ferrous and not ferrous metals.
FOMET’S technicians support customers through planning, manufacture, installation and start-up, supplying all of the functions necessary for the smooth hand over of the system.
FOMET installations are now more efficient and economical than ever. Thank to the dedicated studies and designs of the refractory lining, of our own manufacture, and equipping the furnaces with the most advanced control process systems, FOMET has achieved significant savings of electrical energy consumption and reduced thermal losses to the minimum.
The efficiency and reliability of our furnaces is backed up by a fast and direct technical support service, able to satisfy the entire customer’s maintenance demands and spare parts requirements. These services render FOMET a true PARTNER and extent peace of mind to our many clients.
Our range includes induction coreless furnaces for melting, holding and superheating of ferrous and non-ferrous metals.
Pouring furnaces for the precise automatic pouring of grey and alloyed irons.
DUPLEXING holding furnaces with channel induction for holding and super heating of iron alloys.
Copper alloys melting furnaces with hydraulic “tilt-pour” feature for direct casting of moulds and “shell moulds”
Non ferrous metal recovery melting units for the production of copper, brass and bronze alloy ingots.
Twin bath furnaces (melting & holding) for the production of brass castings using gravity or pressure casting processes.
Channel inductors, air cooled up to 500kW and air/water combinations for larger units.
Computerised systems for the full management of single installations as well as full integration of multiple furnace installations using dedicated FOMET software.
FOMET produce furnaces for all, from large companies to small individual firms.
FOMET induction furnaces satisfy all productive requirements.
Some foundries being served by FOMET
Copper an Brass Foundries
Taps - Fittings _ Water Meters - Valves and others Brassware products
Grey and Ductile Iron Foundries
Our operating philosophy:
SERVICES OFFERED BY FOMET
A dynamic commercial organization is constantly at the customer's service
with active, skilled and personalized after-sale assistance
FOMET, thanks to knowledge gained in over 50 years of close collaboration with its customers can claim to have some of the most experienced furnace technicians, anywhere. As a result of this deep ‘know-how’ FOMET quickly react and are able to make available to its foundry partners, the best, most efficient and economic way to meet their various production and technical needs.
Via Simone detto Memmi Martini, 11
20143 Milano (MI) Italy
Tel. +39 02 817575
Fax. +39 02 8135015
CONNECTION PLEASE CONTAT US AT
IN ORDER TO BE REDIRECTED TO YOUR AREA MANAGER
Alameda Mercúrio, 164, Distrito Industrial
13.347-662 Indaiatuba - SP
Drayton Manor Business Park
B78 3TL Tamworth
Telephone +44 (0)1827 262021
Fax +44 (0)1827 283725
Foseco – Committed to Foundries Worldwide
Foseco, is a world leader in the supply of foundry consumables and solutions. Our solutions and advanced computer simulation techniques allow foundries to reduce casting defects such as pinholes, shrinkage cavity, inclusions, scabbing, penetration or veining. Hence the Foseco products reduce labour-intensive fettling and machining, minimise metal usage requirements, influence the metal solidification process and automate moulding and casting, thus reducing cost, energy usage and mould size.
The comprehensive range of foundry consumables and equipment for iron, steel and non ferrous foundries includes insulating and exothermic feeding systems, filters for liquid iron, steel and aluminium, direct pour technology, solidification simulation software, non ferrous metal treatment and degassing systems, metal stream inoculation, advanced coatings, environmentally friendly binders, lining systems for ladles and furnaces as well as energy saving crucibles.
Foseco offers a comprehensive range of foundry consumables and equipment for iron, steel and non ferrous foundries.
Also Foseco offers an expanding portfolio of products targeted at the investment casting industry
Via Volta, 17
31027 Spresiano (TV)
Telephone + 39 0422 880831
Fax + 39 0422 881824
Foundequip is a leading supplier in the study and construction of equipment and machines for green-sand foundries. Thanks to its collaborators and its qualified and dynamic staff, it is always in evolution to satisfy clients ‘needs and to offer them a specialist assistance.
The technology used, the know-how, assimilated with a long experience maturated directly in situ, and the cooperation with specialized companies, allow to Foundequip to offer to the clients a customized and high quality product.
Passion, innovation and technology are the characteristics that made Foundequip so competitive in worldwide markets.
Foundequip’s moulding lines are realized for the production of castings in steel, cast iron, aluminium and bronze.
These installations are projected and produced in base of the requests of the Client. They could be in different sizes and for different types of flasks, all according to the Clients’ needs and also considering the dimensions of the place where they will be installed.
The heart of moulding lines is the moulding machine. Foundequip can offer to clients different types of moulding machine such as Multipistons moulding machine, “Silent Flex” moulding machine, FastLoop or Shot-squeeze moulding machine.
The more appropriate solution is suggested according to the Client’s type of production and it can be a stand-alone machine or installed into a moulding line. It can also be fully automatic or semi-automatic.
All these machines are realized to require minimum maintenance and they can guarantee a good castings surface and so reduce the moulding scraps.
Foundequip’s sand plants are studied to supply different solutions for the green sand reclamation and regeneration. The importance to have good sand allows us to develop some solutions useful to improve sand quality, and so reduce scraps and increase the surface quality of the final product.
Our technical team offers the more suitable solutions to the client considering its specific needs, both in production, both in location availability.
The heart of these installations is the green sand mixer and the systems for the sand quality control.
The mixers are realized to permit a good quality of mixing with short cycle times which can be completed with devices for sand analysis. These devices are able to guarantee a sand with the required characteristics that become also uniform and repetitive during the time.
WE ALSO SUPPLY :
Unit G & H, Fryers Close, Bloxwich,
WS3 2XQ Walsall
Telephone + 44 (0) 1922 493603
Fax + 44 (0) 1922 713729
Best known for its continuous mixer technology, UK-based Foundry Machinery & Spares Ltd specialises in the full 3D design, manufacture, installation and commissioning of No-Bake Foundry equipment. This successful family owned, and managed business currently enjoys the strongest order book ever as well as expanding sales opportunities throughout the world.
Tony Perkins has been developing equipment for the foundry industry since 1980, including the last 20 years with son, Craig. They Created Foundry Machinery & Spares Ltd (FMS) in 1999, a business that has grown exponentially in the intervening period, developing, manufacturing and selling an extensive range of No-Bake equipment for the chemically-bonded sand Foundries. The product range includes sand mixers, mould handling equipment including the TRANSTEK Rapid mould making technology (boasting 25% faster speeds than comparable fast loop systems while achieving a 60% reduction in total foot print area), core making, casting and cooling devices and reclamation equipment (mechanical and Thermal), as well as chemical storage and distribution systems.
FMS has recently updated its digital brochure making it “more accessible and usable for our representatives and customers while being available for download on our updated website”, The digit brochure is a great tool, showcasing the high-quality range as well as previously completed projects. Spare parts are a highly important part of the business, especially as equipment is exported all over the world, “it is important to us to react and support our customers quickly and effectively, to accommodate this, we have substantially increased consignment stock allowing orders to be satisfied within a matter of days” says Dan Sullivan (Sales manager).Year on year the customer base grows, 2017 has been the highest to date both domestically and internationally. The volume of recommendations and repeat business generated are further positive signs of the company’s position in the no-bake equipment marketplace.
“The last few years have witnessed a number of important changes to the sand mixing technology at many foundries, especially with respect to process control” Craig Perkins suggests. In particular, this has involved the increased adoption of greater chemical pumping accuracy with respect to dosing, temperature blending and box filling, as well as the accurate logging of moulding boxes etc.
“Customers are investing increasingly in the latest technology to improve production efficiencies and calling upon FMS to assist with the realisation of these efforts.” In many instances, foundries approach the UK based supplier for solutions to specific materials handling issues, a design process which often results in the involvement of our 3D design team creating models to simulate the operating procedure and benefits of the proposed solution. In other cases, FMS has devised improvements to conventional sand handling procedures, based on long-term experience in the industry. “spending so much time on site, we have the opportunity to observe equipment in operation, which in turn stimulates the creation of process efficiency improvements and ideas for financial savings.” This has included temperature blending innovation which provides savings in chemicals, with short payback times.
FMS is constantly striving to improve and innovative with leading technology to its production portfolio be it via research and development or quality contacts. A more recent example of this would be the partnership between FMS and TRANSTEK, an experienced company who specialise in Mould handling, TRANSTEK came up with an innovative design for mould production with their RAPID. The RAPID moulding line is a vertical pattern loop system. This brings the advantage of very small foot-print area. Furthermore, since the elevators can store 2 bolsters at the same time, the length of the system is reduced by the length of one station. The foot print area saving is up to 60% when compared to any horizontal loop system. RAPID vertical loop provides about 20-30 seconds faster cycle times than any conventional loop systems especially with short filling time systems, thanks to its continuous elevators. They operate in one direction only so that the precious return and eject-reload transfer times are saved.
FMS holds the worldwide rights to Transtek RAPID system, with a number of units working today and more in production, they know the RAPID technology will be the perfect solution for many Foundries requirements.
The provision of turnkey projects is an increasingly important part of the FMS service, especially for those clients who prefer equipment to be fully designed, built, delivered, installed and commissioned as a complete package. In many instances this also includes for the provisions of an onsite support and training presence for the efficient use of the latest No-bake technology. This turnkey approach has been adopted in a number of recent projects, one that stands out is a full thermal reclamation plant for a very well-respected Aluminium Foundry in France. FMS were able to improve the design of their thermal reclamation unit adding many process benefits while delivery a 100% turnkey installation.
Sonnenblumenallee 12 (near Grohe Forum)