OBJECTIVE
Continue in the foundry industry where I have spent the last 12.0 years and till now of my foundry career. I wish to use my talents and experience to mutually benefit me and my next employer as I have done in the past. I am looking for a position where I can offer my best every day in exchange for a reasonable living wages, in a positive environment that will still be in business when it is time for me to retire.
Academic Record
Undergraduate 2004-2008
Course: B.E Mechanical Engineering
College: M.N.S.K Collage of Engineering
University: Anna University, Chennai
Skill Set
- AUTO CADD
- Packages: MS-Office
- Production & planning control with time study BOSCH Pvt LTD
- MSA system & SPC training given by MSA system PVT.LTD - Coimbatore.
- Training in metallurgical for ferrous & non ferrous materials given by IIFS Coimbatore.
- Training in Process control and sand testing analysis given by DISA - bangalure
- PFMEA & SPC & MSA Training given by Dhorna Consultancy Coimbatore.
- Training in IATF 16949:2018 given by Suzuki motors- Gujarath.
Experience
Company: Jothi Malleables Private LTD, Thuvakkudi, Trichy.
Department: Process Control , Designation: Jr.Ennginner
Experience: 3 Years (2008- 2012)
Company: Gautam Castings Pvt Ltd. Rajkot. Gujrat.
Department: QA, Designation: Engineer - Process Control.
Experience: 2.0 Years (2012 - 2014)
Company: LAVA CAST PVT.LTD. Vadodara, Gujrat
Department: QA, Designation: Engineer - Process Control.
Experience: 3.0 years.( 2014 - 2017)
Company: MUNJAL KIRIU INDUSTRIES PVT.LTD. Ahmedabad, Gujrat.
Department: QA, Designation: Sr.Engineer - Process Control.
Experience: 2 Years ( 2017 - 2019)
Company: AL JADAWEL FACTORY CO LTD. Riyadh, Saudi Arabia.
Department: : QA, Designation: Sr.Engineer - Process Control.
Experience: Present ( From July 2019)
Achievements:
Moulding
- Reduced the pattern change time.
- Reduced the mould breakages issue by preheating of the pattern before production.
- Reduced sand temperature by adding water spry on the belt conveyor
- Reduced the ECT and sand consumption by Reduced the mould thickness accordingly pattern.
- Reduced the tundiesh changing time by providing facility provide the near auto pour.
- Reduction of set up and operational delays by analyzing of delays and take corrective and preventive action.
Melting
- Reduced the charging time by making of steel bundle.
- Knowledge of selection furnace.
- Right at first time chemistry achieved by modification charge sequence.
- Reduced the raw materials cost by adding borings.
- Reduced alloy addition (from 3.6 % to 2.3%) by purchasing the alloy steels.
- Reduced the chemistry verification time by using CE meter.
- Reduced the hold power by raise the power according pouring temperature.
- Reduced the shrinkage defect by avoid the super heating metal.
- Reduced furnace cycle time (from 75 min to 65 min) by new technique.
- Reduced the copper cost by adding tin.
Sand plant
- Ensure the sand properties and sand related casting defect by using SMC ( Sand Multi Controller) .
- Reduced the sand additives by adding fine dust.
- Reduced the bentonite and Pitch materials consumption by items wise sand batch.
- Reduced the magnetic particles by permanent magnet.
- Reduced the sand lumps by modification of polygonal sieve mess size.
- Reduced the sand temperature and sand jam in disa cooler by introducing Sim8 module.
Quality
- Control of rejection by using modern technique (like brain storming, QC tools, SPC, MSA).
- Preparing of Control plan, PFMEA, customer audit.
- Well Knowledge on IATF 16949:2018 requirement and full fill the customer needs.
- Zero Customer complaint.
- Conducting internal audit to reduced process deviation.
- To improve skills of employee and operators by identification training needs.
- To preparation of document for department performance for top management review weekly and monthly basis.
- To provide the final inspection standards for reduced customer return.
- To introduced the new technology for fettling to reduced fettling time and rejection.
- To preparation quality management system manual for all department.
- To analyzing of RFQ study for new product development.
- To preparation of all department document and record.
Lab
- Knowledge of Selection on lab equipment (like spectro meter , Leco CS analyzer , wet analysis , sand analysis equipment , Micro scope , UTM , BHN , HRC)
- Knowledge on chemical composition standard comparison of indian standard equivalent global standards)
- Knowledge of Micro analysing, mechanical properties, and take action plan.
- Selection of good inoculation grade by analyzing to adopt in system to improve the microstructure.
- Selection of good Fe.Si Mg alloy by analyzing data to adopt in system to improve nodularity.
- Monitoring of Chemical composition by R Chart to reduce the chemical composition deviation and improve the nodularity and hardness.