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2025 Barbara Conference of the VDG Bavarian Regional Group at Fraunhofer IGCV:

Focus on the fascination of casting

Lesedauer: min | Bildquelle: Fraunhofer

Prof. Dr.-Ing. Wolfram Volk and Dr.-Ing. Steffen Klan opened the 2025 Barbara Conference of the VDG Bavarian Regional Group at Fraunhofer IGCV in Garching with warm words. Right at the start, Volk reminded the audience that the foundry industry had seen easier times. Increasing international competition, changing conditions and global upheavals were putting pressure on the industry. This made it all the more important, he emphasised, to actively shape global networking, strengthen cooperation and jointly develop strategies for the future. Only in this way could the position of Germany and Europe as foundry locations be secured in the long term.

This message fitted in seamlessly with the conference motto: ‘The fascination of casting’. Volk reported that castings repeatedly amazed students, especially those with no previous experience in manufacturing. For him, these reactions were a clear indication of the high technical level of the industry. At the same time, he called for greater public focus on the strengths of foundry technology. For him, these include above all:

  • high innovative strength,
  • great design freedom,
  • broad industrial relevance,
  • continuous progress in quality assurance and process robustness.

A day of expertise, research and networking

As is tradition, the Barbara Conference attracted around 160 participants to Garching this year. In addition to three specialist presentations, the research marketplace in the experimental foundry offered a comprehensive insight into current developments.

In addition to Fraunhofer IGCV, TUM utg, the universities of Aalen and Kempten, and several start-ups were also represented. The event concluded with a joint dinner – a strong forum for collegial exchange and interdisciplinary networking.

Impulses from industry: three presentations, three perspectives

The presentation programme covered a broad spectrum of modern foundry technology:

  1. Lightweight construction with high functional integration
  2. Dr Timo Hanss and Tobias Arnold, BMW AG
  3. Transformation and change at the Augsburg iron foundry
  4. Marco Nagler, Everllence SE
  5. Extraordinary castings – from boxer engines to the mosque in Mecca: technology meets emotion and art
  6. Joshua Bissels, Pinter Guss GmbH

Casting technology for lightweight construction – insights from BMW AG

The presentation by BMW attracted a great deal of attention: speakers Dr Hanss and Mr Arnold used the example of the rear axle carrier for the BMW iX3 in integral gravity casting to demonstrate how lightweight construction, low wall thickness, high rigidity, optimised crash behaviour and reduced noise can be combined in a single component. The development and production steps shown clearly demonstrated how consistently the car manufacturer BMW is now focusing on material-saving and functionally integrated casting solutions.

Large-scale casting in transition – prospects at Everllence SE

Marco Nagler offered a glimpse into the future of large-scale casting. He reported on positive momentum in the engine industry and on the new beginning for Everllence SE following its name change in the summer of 2025.

The company is increasingly focusing on key technologies such as hydrogen engines, future fuel solutions, retrofit concepts, carbon capture and large heat pumps. Further investments are planned for 2026, such as a large cleaning cell; and job advertisements for 25 foundry mechanics are running in parallel, underlining the growth strategy.


‘The fascination of casting’ in its purest form – Pinter Guss shows its range

With visible enthusiasm, Joshua Bissels, expert for digitalisation and future topics at Pinter Guss, presented extraordinary castings from his company. The spectrum ranged from diffusers for pilot boats and cooling plates for vacuum pumps in reactor plants to a completely redesigned cylinder head for an air-cooled boxer engine in a VW. The examples impressively illustrated how versatile modern foundry technology is today – technically sophisticated, aesthetically appealing and often central to safety-critical applications.

Experience research live

Once again, Fraunhofer IGCV presented itself as a place where research is not only discussed, but lived. The atmosphere in the experimental foundry and the discussions with scientists and practitioners showed that innovative spirit and implementation strength go hand in hand here. Many participants took this spirit with them, visibly motivated – and perhaps also with new ideas for their own projects.

Firmeninfo

Fraunhofer-Institut für Gießerei- Composite- und Verarbeitungstechnik IGCV

Lichtenbergstr. 15
85748 Garching

Telefon: +49 89 350 946 104

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