Agriculture is in a climate dilemma: it is a greenhouse gas emitter, but at the same time it will be particularly affected by the effects of climate change. In particular, methane from livestock farming, fertilization of manure and solid manure fields, and nitrous oxide emissions from agricultural soils as a result of nitrogen fertilization are responsible for the high level of CO2 equivalent in agriculture. Innovation as a solution In addition to changing consumer behavior, technical measures...

In this case, a globaly leading manufacturer of ductile iron castings for crittical machinery parts experienced leakage in housing elements. They specialise in elevator traction machinery, with parts weighing up to 10 tonnes. The problem was a shrinkage defect which was only detected after machining at the customer. The cost of the rejects was calculated at $ 365,000 per year. Background The customer is a globally leading manufacturer of ductile iron castings for critical machinery...

Currently, casting foundries mainly employ the polyurethane cold-box process to manufacture cores while inorganic core-making processes are gaining popularity. During the cold-box process, the reaction and the accelerated curing of the core are set off through the addition of a catalyst mixed with a carrier medium. In inorganic core-making, however, this curing process is replaced by heating and purging with hot air, which causes water to evaporate and moisture to escape from the core box. It...

When a casting is produced, quite a few by-products are generated.  Small pieces originating from spills, gates, runners and risers are returned to the casting process as recycling material. To ensure a consistently high overall quality of the raw material, it is essential that this recycling material is perfectly clean without any sand or other residues on the surface. That is why a renowned automotive supplier decided to subject these by-products to a blast cleaning process in a Rösler multi...

One new product from the HB innovation workshop is the modular system for metallised heat protection. With the TEMPEX® TREME Heat System, users can select and combine the desired version from the equipment options and thus put together their work equipment individually. Two new materials and numerous features significantly increase wearing comfort.  Light, soft and highly functional materials  The wearers initially have the choice between three high-performance materials: the proven KF-3/Z with...

Ajax TOCCO Magnethermic (ATM) announces the promotion of Donald Gibeaut to “Manager Tubular Products.” Don has worked in the induction industry for over 36 years and has achieved great success in the pipe and tube markets.In his new position, Don will work with all ATM brands to promote and increase market share in the tubular industry including Heat Treat, Quench and Temper lines, Emmedi welders, coating systems and all other associated tubular processing products.Don has a background in...

Software developed specifically for the cast metal industry Iron Foundry ERP Software    Steel Sand Foundry ERP SoftwareCentrifugal Casters ERP SoftwareAluminum Sand Foundry (Aluminium) ERP SoftwareDiecasting (Pressure Diecaster) ERP SoftwareGravity Diecasting (Permanent Molder) ERP SoftwarePrecision Moulder (Precision Molder) ERP SoftwareInvestment Casting ERP SoftwareLoss Wax & Lost Foam Casting ERP Software Say goodbye to spreadsheets and fragmented ageing systemsA fully integrated,...

ABP Induction has delivered and commissioned two IFM-S type induction furnaces to China. The Dortmund-based company has thus once again prevailed over the customer's established market partners. The decisive factors for placing the order were the high safety performance and the intelligent technology installed in the ABP systems, combined with more environmentally friendly operation. The two induction furnace plants with TWIN-POWER® energy supply were delivered to Shandong Himile Mechanical...

Metal consumer goods are the world record holders of the recycling economy. Refounding turns steel and aluminium scrap into high-quality secondary raw materials. Recycling has a positive impact on the environment and conserves natural raw material resources. The resource and energy efficient use of scrap in foundries and steel mills is a significant topic in metallurgical plant engineering. Exhibitors will present trends and developments at METEC and GIFA as well as NEWCAST and THERMPROCESS at...

State-of-the-art technologies from Norican’s DISA and Wheelabrator brands have come together in a complete green sand solution for Dianzhan (Jiujiang) Metal Materials Co., Ltd. Constructed in only six months, the new Norican production line exactly fits Dianzhan’s requirement for a compact, fully automated and energy-efficient facility that will triple the company’s annual iron output. Challenges: Compact layout for efficient casting Established in September 2005 and starting production in May...

Currently, casting foundries mainly employ the polyurethane cold-box process to manufacture cores while inorganic core-making processes are gaining popularity. During the cold-box process, the reaction and the accelerated curing of the core are set off through the addition of a catalyst mixed with a carrier medium. In inorganic core-making, however, this curing process is replaced by heating and purging with hot air, which causes water to evaporate and moisture to escape from the core box. It...

SPACE, based in Italy, is internationally recognised for their design and construction of sand cooling and preparation equipment for green sand. The Italian equipment manufacturer was established in 1979 and has developed a unique methodology to achieve the highest quality sand with the lowest consumption of raw material, which is mainly Bentonite. JML Industrie recently launched their new thermal sand preparation unit with low energy consumption. JML's expertise in green sand plant...

TRIAD Z-189 is the latest addition to Foseco’s expanding range of monolithic refractory linings for cupola melting.This innovative lining material is based on white fused alumina with additions of silicon carbide and carbon offers has been specifically formulated to cope with the most demanding applications in cupola furnace melting and offers significant advantages over alternative lining materials.+ The cement free lining is resistant to slag erosion, and campaign life is increased as a...

The Italian leader in fully automated die casting equipment is currently manufacturing the first fully digitally enabled, toggle-free two-platen die casting machine with 5700t closing force for a German car manufacturer. Marco Giegold from Italpresse Gauss is telling us more about the machine and what’s driving the demand for ever larger die casting equipment.  FP: Marco, why this monster machine? The TF 5700 is a toggle-free machine that we’ve never before built in this size. Its platens are a...

Governed by the motto “Creating tomorrow together,” over 800 decision-makers and partners of the global food and mobility industries, from 500 companies and 80 different countries, met to attend the second Bühler Networking Days in Uzwil. The focus of the two-day event is on the question of how it will be possible in 2050 to feed a global population of almost ten billion people sustainably and healthily and how to ensure their mobility. “Climate change and the demands of our growing population...

At the Foseco booth, visitors will discover new, innovative solutions for iron, steel and non ferrous foundries. We look forward to seeing you on our stand in Hall 12 Stand no. 12A01. Feeding Systems for Iron and Steel FoundriesThe application of feeder sleeves is a major factor in reducing metal remelt and fettling costs in foundry customers. By working in close partnership with foundries, Foseco continues to deliver tailored solutions for specific applications and develop new process...

Thinking outside the box is worthwhile. EIRICH mixers are increasingly being fitted with torque motors for good reasons: They consume significantly less energy than conventional asynchronous motors. Torque motors also cause lower operating costs and run at significantly lower noise levels. Does an EIRICH mixer with torque drive also pay off for customers in the foundry industry? Johannes Oswald and Wolfgang Wörner have not the slightest doubt. When and why did the development of torque motors...

Standstill is not an option in times of turbulence. That is why the service at August Mössner has more than one dimension. And it offers more than one solution. It offers competent employees, various ways of action and the latest technology. All with one goal: to make sure it works for you. Machine inspections, maintenance, repairs and spare parts - everything is taken care of by the August Mössner team, which continues to ask the question: "What else can we do for you?" As there is much...

The event was started with a welcome speech delivered by Mr. Rizal Nangoy, Managing Director of Makmur Meta, Mr. Jan Eilers of MAGMA Engineering Asia-Pacific and Mr. R. Widodo from HAPLI, Komunitas Praktisi Pengecoran Logam Indonesia. The event, consisted of one day programme inclusive of five technical MAGMA User Presentations, sharing of latest advancements in the metal casting industry and benefits of the newest release of MAGMASOFT®. The highlight of the event was the presentation by guest...

Hitachi High-Tech Analytical Science Corporation (Hitachi High-Tech Analytical Science), a Hitachi High-Technologies Corporation (TSE: 8036) wholly owned subsidiary engaged in the manufacture and sales of analysis and measuring instruments, launches the OE750 – a ground-breaking new optical emission spectrometer for verifying demanding metals specifications in foundries and metal production. Complex supply chains and increased use of scrap metal as a base material puts foundries and metals...