02. Technical Foundation – System Innovation Ensures Reliability
The technological threshold of a 10,000-ton die casting machine lies in the holistic challenges faced by the machine as a complex system. YIZUMI has built a solid technical foundation for equipment reliability through comprehensive innovations spanning core structures to intelligent control.
- Core structure breakthrough
LEAP10000 features a clamping system designed based on topology optimization, with precise calculation of die stress and stiffness via finite element analysis. Using YIZUMI’s patented die material formulation, the die manufacturing process is optimized, demonstrating the feasibility of designing and producing ultra-large die casting machine dies.
- Injection system innovation
YIZUMI’s self-developed hydraulic circuit ensures smooth control at ultra-low speeds, while patented servo valves enable real-time, multi-stage speed adjustment. The floating servo valve limits pressure-building time to under 30 milliseconds. This system expands the process window by 30%, providing a broader parameter space for stable production.
- Intelligence empowering
YIZUMI’s proprietary ORCA control system acts as the “industrial brain” of the equipment, capable of self-optimization based on historical data. It reduces first-time mold debugging and process optimization time by over 90%, significantly lowering customers’ trial-mold costs and enabling an intelligent leap from “executing commands” to “autonomous optimization.”
03. Value Realization – From Equipment Delivery to Ecosystem Building
The technology value is ultimately proven in real market applications. With full recognition for YIZUMI’s technological capability, operation management and service system, Qinghuangdao Xinyue chooses us to be its business partner. Undoubtedly, this choice serves as the strongest validation of YIZUMI’s technological capabilities and market standing.
With LEAP10000, Qinghuangdao Xinyue will produce large key structural parts of EV such as front underbody, battery tray, rear underbody, and other integrated die cast components — with a maximum shot weight of 150 kg. Subsequently, the successful mass production is bound to directly advance the downstream automakers’ efficiency of lightweighting and production.
YIZUMI delivers more than a single machine for this landmark project. With profound accumulation in integrated die casting parts, YIZUMI provides Xinyue with turnkey solutions spanning mold, processing and equipment commissioning, ensuring customers’ mass production within a short period and completing value realization from technology to market.
04. Industry Evolution – Reshaping the Future of Automotive
The revealing of LEAP10000 reflects deep evolution of China automotive manufacturing. The most influence lies in lower application threshold of integrated die casting technology. Through YIZUMI’s cost-effective turnkey solutions, more automakers can afford the cutting-edge technology, accelerating the penetration of ultra-large die casting technology.
YIZUMI’s successful delivery of LEAP10000 demonstrates the transformation from technological innovation to market application and from single innovation to ecosystem building. It also achieves YIZUMI’s leap toward “technology leadership and ecosystem empowerment,” while also promoting the development of China’s automotive industry toward integrated and intelligent manufacturing.
At present, YIZUMI is laying the technological foundation for even higher-tonnage die casting machines, while also focusing on building a more complete industrial ecosystem. The sustained investment in key fields such as quick mold changeover, intelligent process parameter adjustment, and highly reliable automation will definitely advance the cost-effectiveness and applicability of ultra-large die casting technology. This enables customers not only to “afford it” but also to “use it well,” jointly driving high-end manufacturing in China and worldwide to a higher level.